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VRP002 - Selbstreinigender Filter O&U Blatt anzeigen
Beschreibung
  • Replacement of existent static filtration system with manual cleaning with a self-cleaning dynamic filtration system
  • The new filter is designed to drain out the dirt collected on the stainlesssteel mesh in a completely automatic manner (Motordrive system)
  •  Automatic washing of the filter mesh by means of internal spraying
  • Software modification with timed operation (fixed times) that can be set from the control panel.
Nutzen

- Constant Spray efficiency = right PU target always achieved

- No manual operation required to keep cleaned the filters

- Maintenance time reduction: correct cleaning operating time can be set according to water quality

 

 

Schlüssel Meldung
Reduce manual operation keep filters efficient
Maschinen Anwendung

Pasteurizer

  • PAMA R-DR-DRDs
  • PAMA CL-CLD-CLDs
  • PAMA CW-CWD-CWDs
VRP003 - Hauptantrieb-Drehmomentbegrenzungssystem O&U Blatt anzeigen
Beschreibung
  • Replacement of existing mechanically adjustable safety system with the new electronic torque control system.
Nutzen
  • Electronic safety control
  • Prevent machine downtimes due to breakages of mechanical parts by continuously checking torque values on the HMI

 

Schlüssel Meldung
Main Drive Torque Limit System
Maschinen Anwendung

Pasteurizer

  • PAMA CL-CLD-CLDs
  • PAMA CW-CWD-CWDs
VRP007 - Dynamic transfer for “SWING” model [VRP007] O&U Blatt anzeigen
Beschreibung
  • Installation of a Motorized transfer belt instead of the static transfer
  • Replacement of the Static combs with the new design ones
  • Applicable on plastic belts and stainless steel belt
Nutzen
  • Flexibility due to direct transfer of the bottles between conveyors and main belt
  • Improved stability of the bottles during transfer
  • Improved design of the transfer combs
  • Improved combs robustness and lower maintenance costs 
  • Avoid manual activities for removing product at the infeed/outfeed of the pasteurizer (no more "dead plate")
Schlüssel Meldung
Dynamic transfer
Maschinen Anwendung

Pasteurizer SW, SWD, SL, SLD

VRP010 - Selbstreinigende Sprühdüsen for “Belt Machines” O&U Blatt anzeigen
Beschreibung
  • Installation of an additional 10mm hole nozzles at the end of the spray tubes, allowing debris to automatically leave the piping
Nutzen
  • Improved efficiency of the spraying system, avoiding debris clogging the nozzle
  • Containers thermal treatment guaranteed on all the pasteurizer area)
  • Reduced maintenance for cleaning
  • Easy dismantling when needed
Schlüssel Meldung
Spraying reliability
Maschinen Anwendung

Pasteurizer PAMA CW-CWD-CWDs/PAMA CL-CLD-CLDs

VRP011 - Selbstreinigende Sprühdüsen for “Walking Beam” O&U Blatt anzeigen
Beschreibung
  • Installation of an additional 10mm hole nozzles at the end of the spray tubes, allowing debris to automatically leave the piping
Nutzen
  • Improved efficiency of the spraying system, avoiding debris clogging the nozzle
  • Containers thermal treatment guaranteed on all the pasteurizer area
  • Reduced maintenance for cleaning
  • Easy dismantling when needed
Schlüssel Meldung
Spraying reliability
Maschinen Anwendung

Pasteurizer PAMA R-DR-DRDs

VRP012 - Kühlsystem für den Sprühwasserkreislauf O&U Blatt anzeigen
Beschreibung

-Externe Installation einer Versorgungsleitung für den Plattenwärmetauscher

-Software-Update

Das System ist konzipiert für:

- Kühlung des Sprühwasserstahls für die Produkt in
  den Kühlbereichen

- Kontrolle der Sprühstrahltemperatur in den
  Kühlbereichen - Einstellung der SKU über das
  Bedienpanel

Nutzen

Wartung

•Geringerer Wartungsaufwand

Flexibilität

•Kontrolle der Produkttemperatur am Maschinenauslauf

•Kontrolle der SKU-spezifischen Produkttemperatur

•Erhöhte Effizienz der nachgelagerten Maschinen

Produktivität

•Reduzierter Wasserverbrauch

Schlüssel Meldung
Senkung der Wartungskosten und des Wasserverbrauchs
Maschinen Anwendung

Pasteurizer

VRP013 - “HOT RING” O&U Blatt anzeigen
Beschreibung

- 1 pump working continuously to create a “closed circuit” with hot water always at 80°C

- 1 external heat exchanger keeps the water hot in the circuit:

          a. one modulating valve

          b. one condensate discharge

- A modulating valve is included in each tank to inlet hot water and to heat the spraying zone

-The “hot ring” is thermally insulated

Nutzen

-One external heat exchanger for all spraying zones

-Optimized steam consumption

-Increased heating system performance

-Precise control of the process temperature

Schlüssel Meldung
Optimize your water and steam consumption
Maschinen Anwendung

Pasteurizer PAMA R-DR-DRDs

VRP018 - Automatische Reinigung von Dach O&U Blatt anzeigen
Beschreibung

- Additional dedicated spraying pipes are installed in each module under the roof

- The circuit is fed by a pneumatic valve during the cleaning “CIP” program

Nutzen

Automatic internal roof cleaning during “CIP” program Increased quality of “CIP” program

Reduced time of cleaning operations

Schlüssel Meldung
Reduce cleaning time
Maschinen Anwendung

PAMA R-DR-DRDs/PAMA CL-CLD-CLDs/PAMA CW-CWD-CWDs

VRP019 - Innenreinigung von Dach und Wänden O&U Blatt anzeigen
Beschreibung

- Additional dedicated spraying pipes are installed in each module under the roof and near the side plates

- The circuit is fed by a pneumatic valve during the cleaning “CIP” program

Nutzen

-Automatic internal roof cleaning during “CIP” program

-Increased quality of “CIP” program

-Reduced time of cleaning operations

Schlüssel Meldung
Reduce cleaning time
Maschinen Anwendung

D, DR

VRP020 - Automatisches Schmiersystem O&U Blatt anzeigen
Beschreibung

- Lubrication points are automatically checked every 8 working hours

- Automatic lubrication by a pump- Possibility to set the lubrication frequency using a control panel

Nutzen

Automatic lubrication Specific selector enables manual lubrication at any time

Schlüssel Meldung
Reduce maintenance time and increase operator safety
Maschinen Anwendung

Pasteurisateur PAMA R-DR-DRDs

VRP023 - PRediction IN Control Equation– Steuerungssystem Plus O&U Blatt anzeigen
Beschreibung

-Effiziente Kontrolle der Pasteureinheit (PU):

•KEIN unzureichend pasteurisiertes Produkt

•Sichergestellte minimale PU-Akkumulation

•Definition und Schutz vor zu starker Pasteurisierung

•Erreichung des „Killing Effect“

 

Nutzen

Wartung

Vereinfachung der routinemäßigen Wartungsarbeiten

Sicherheit und Ergonomie

Liste der Alarme und Meldungen

Einfache Maschinenbedienung über das Bedienpanel

Produktivität

Senkung der Kosten des Wasserverbrauchs

Flexibilität

Mögliche Implementierung eines fliegenden Formatwechsels

Schlüssel Meldung
Senkung des Wasser- und Dampfverbrauchs Ihrer Maschine
Maschinen Anwendung

Pasteurizer

Z0100 - ZALKIN - Lube Free main cam O&U Blatt anzeigen
Beschreibung
  • The existing steel main cam is replaced by a new engineering plastic main cam.
  • Around 1100 synthetics cams over the world.
  • In spare parts steel cam available in 6weeks due to the hard treatment
  • In spare parts synthetic cam available 4weeks can be reduced to one week in case of emergency. (full internal manufacturing process).
  • Need to have maintained capper (mainly head slide)
Nutzen
  • Secure the product quality - Reduction of risk of contamination
  • Reduce the maintenance cost
  • Lead time reduction
  • Less expensive than steel cam
  • Can be adapted on the existing capper (Plug and play)
  • Do no affect the performance of the capper. Vertical ramp-up
Schlüssel Meldung
Increase capping quality
Maschinen Anwendung

Screw-on and push on capper under PCD 720mm

Z0200 - ZALKIN - Lube Free head slide O&U Blatt anzeigen
Beschreibung
  • The existing lubricated head slide is replaced by a new engineering plastic
  • For field test 1to3 Lube Free head slide can be installed prior changing all capper.
  • Only ~15mn for a maintenance operator to replace a traditional head slide by a new Lube Free Slide.
  • Slides synthetic bearing need to be replaced every 12,000 hours.
  • Saving 1hour per week of maintenance time
Nutzen
  • Secure the product quality - Reduction of risk of contamination
  • No risk of oil drips along the shaft
  • Reduce the maintenance cost
  • Reduce risk of accident on the workshop (turret accessibility)
  • Do not affect the performance of the capper. Vertical ramp-up
  • Can be adapted on the existing capper (Plug and play)
Schlüssel Meldung
Increase the product quality and reduce the maintenance time
Maschinen Anwendung

Screw-on capper only

Z0300 - ZALKIN - Hysteresis screwing head O&U Blatt anzeigen
Beschreibung
  • The existing magnetic head is replaced by a new hysteresis head
  • Maintenance kit available
  • Head rebuild program available by Zalkin
Nutzen
  • Secure the product quality - Reduction of risk of contamination (waterproof version)
  • No lubrication
  • Improve greatly the torque application ( excellent repeatability)
  • The hysteresis technology reduces the ratcheting effect
  • Head lower parts with quick release
  • Gratuated setting of the top load (without tool)
  • Gratuated setting of the application torque (without tool)
  • Easy calibration with the Zalkin TCT (toque Calibration Tool)
  • Can be adapted on the existing capper (Plug and play)
Schlüssel Meldung
Screwing improvement & increase product quality
Maschinen Anwendung

Screw-on capper only, Non Zalkin capper

Z0400 - ZALKIN - Cap dedusting solution O&U Blatt anzeigen
Beschreibung
  • Complete de-dusting solution combining ionization and aspiration in key areas of the process
  • Zalkin proposes a 3-step implementation:
    • Audit of the cap feeding system installed on your line
    • Laboratory test to confirm the device efficiency on your specific cap
    • Recommendations on dedusting device to be installed 
Nutzen
  • Suitable for plastic, aluminum and cork caps, in various cap sizes
  • Laboratory de-dusting bench test to optimize the de-dusting settings prior to production start
  • Suitable for particles from 1µ to >100µ
  • Efficiency of 99% removal of particles
  • Plug and play system placed on an optional skid for easier installation
Schlüssel Meldung
Increase the product quality removing dust
Maschinen Anwendung

all capper, Non Zalkin capper 

Z0500 - ZALKIN - Neck bottle feed equipment O&U Blatt anzeigen
Beschreibung
  • Neck back guide in multisector
  • Recommended for light weighting neck finish
Nutzen
  • Help to reduce the PET dust
  • Flexibility
  • Easy to set
  • Improve the behavior of the bottle during the screwing application
  • Improve the bottle transfer between turret and infeed/outfeed starwheel
  • Reduce the splashing effect
Schlüssel Meldung
Increase the quality product and efficiency
Maschinen Anwendung

Screw-on capper only from PCD540mm

Z0600 - ZALKIN - TCT Torque Calibration Tool O&U Blatt anzeigen
Beschreibung
  • Standard toollesss mechanical interfaces
    • Quick realise adapters for H5, H6 heads
    • Quick realise adapters for std neck finish (1881,29/25,26mm)
    • Possibility to custom specific adapters
  • Android Application and data manager software for PC included with TCT package. Allows data collection reports.
  • Rugged Android Smartphone avalable in option
Nutzen
  • Checks the application torque directly on the capper or in the workshop during the maintenance operation
  • No need to disassemble the head
  • Handheld, wire less calibration tool
  • Measurement traceability, data reports (.xls or .pdf File)
  • Removal torque function included
Schlüssel Meldung
Increase the product quality
Maschinen Anwendung

Screw-on capper only, Non Zalkin capper