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-Das neue System besteht aus einer LMC300 PACDRIVE 3 Steuerung mit LXM62 Servoantrieb.

-Funktioniert nur mit Elau SH Motoren, die bei Bedarf ebenfalls in den O&U enthalten sind (um veraltetes SM Modell zu ersetzen).

-Das neue System besteht aus neuen Pneumatikzylindern von Festo. In der Regel werden 2 Zylinder für Klingen und 2 für Pads für jede Spleißeinheit installiert.

-Umfasst neue Pad-Montageplatten, neue Klingen-Montageplatten, Anschlüsse und Nachrüstmaterial.

New system with XCTRL-2DRV “all in one” Warner system:

-The new system consists of a single unit by Warner.

-It includes new installation retrofit kit, hardware and software modifications material.

-It includes Sidel Automation engineer short intervention for installation and testing

New system with E+H updated families of products:

-The new system consists of New Proline 300/500 Flowmeters  automation link.

-It includes the necessary PLC Software mods, piping modifications where needed, installation kit and Calibration in production with FSE intervention.

The sensors are installed to check the bottles, when the shift register is not aligned with the bottles presence just stop the machine to avoid  possible bottle transfer problem

New upper manifold has replaced bearings with sliding sleeves in plastic material which don’t require any lubrication, thus making the manifold more hygienic. Gaskets have been replaced with new gaskets made of material that improves lifetime and allows less frequent ordinary maintenance operations.

- The new magnetic safety gate is mounted in the initial area of conveyor filler output bottles, is controlled by a sensor on or off with magnetic contact.

- The movement of opening and closure is driven by a magnetic contact

-The new design of the upper manifold allows a reduction in the maintenance time interval and less machine downtime; the gaskets durability  is increased.

-The balls are lubricated by a greasing nipple to optimize their operation and lengthen their lifetime.

-The current solution with manifold bearing increases the risk of contamination due to the need for lubrication of the collector

-The new solution proposes Manifold with new thrust block (Teca Peek) with no need for lubrication

The new solution proposes:

-Filling valves with external spring

-Vent tube with gasket (1)

-Manual or semi-automatic dummy bottle 

-New main cam for trolleys

New transmission configuration with Brushless motorization for the filler carousel, replacing the current belt drive

-This system handles PET bottles by the neck inside the filler-capper block; bottles are simply transferred from the blower in the filler block.

-The transfer star wheels are entirely made from stainless steel and have grippers which enable the handling of several bottle types without changing changeover parts.

-No need to change the filler-capper block height when the dimensions of the bottle body change. This reduces drastically the changeover times.

-The command of the dummy bottle insertion is pneumatic and allows the operator to lower the carriage being able to manually insert the dummy bottle. This device is mandatory in case of “spring lift cylinder”, it is optional in all other cases.

-The dummy bottle positioning

a. during production - safety held in its position by means of two spheres,

b. during sanitization - inserted on the centring ring nut.

The new solution proposes

-A membrane with only a seal function to open the valve

-A spring fitted in the external side to close the filling

The current solution results in a complete dismantling of the fork to enable changeovers.

The new solution allows neck changeover by changing the neck support of the fork without removing the support.

-The current solution with traditional valves may limit the filler speed due to foaming

-The new solution proposes filling valves with a swirler device in order to reduce product foaming during the filling phase

-Erhöhung der Stärke des Greifers von 3 auf 5 mm

-Neue Gestaltung der Greifzone

-Neue Gestaltung der Kunststoffhülsen

-Neuer Wagen mit Versteifungssystem, das Verformungen durch Biegen und Drehen in der Abfüllphase deutlich reduziert

-Drehsperre reduziert Funktionsstörungen und vorzeitigen Verschleiß 

One of the current filling valve membrane functionalities is to close the valve, so the wear and tear level of this membrane impacts on filling level reliability

The new solution proposes:

-Filling valves with external spring

-Vent tube with ball (1)Manual or semi-automatic dummy bottle

-Plug & play solution

-Maintenance cost reduction

-Flexible Kunststoffbacken durch Metallgreifer mit Feder ersetzt

-Neugestaltung von Hülse und Nocke

-Verstärkte Greifergabel