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OCE004 - New ILINER system 见 O 和 U 板料
描述

New system ILINER to manage the alignment table.

  • The new system consists of new B&R (card and HMI) and new software; that replace the Stratec software, card and display. Not need to change software configuration of the conveyor control cabinet and using the existing photocells and encoder.
  • It includes Hardware, Wiring  kit, Software preparation, Technical documentation update.
好处

Necessary solution with newer component available in the market.

Prevents long downtimes in case of failure

 

Stratec cards EEC388 installed on Several Conveyor control cabinet production is stopped by manufacturer. This is installed on a specific Conveyor control cabinet depending on Serial number

Stratec card are discontinued by OEM manufacturer.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers production  plants as it takes an upgrade to be able to install active newer components.

关键信息
Secure machine availability
适用机型范围

Simonazzi conveyor  control cabinet Series ELA and ELG

OCE005 - Inlet dosing belt one lane gearboxes KA replacement 见 O 和 U 板料
描述

New system with gearboxes  SEW WA47:

  • The new system consists of gearboxes WA47 with similar reduction ratio, replacing the obsolete ones.
  • Available in case of brushless and asynchronous motors
  • It includes adaptation kit
好处
  • Safer solution with newer component available in the market.
  • Can prevent long downtimes in case of failure
  • SEW gearboxes KA39 are phased out by manufacturer.
  • Spare Part unavailability.
  • Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.
关键信息
Obsolescence: Secure machine availability
适用机型范围

Kombi, Evoflex

OCE006 - Kit to replace Gearboxes KA39 with WA47 on inlet dosing belt two way 见 O 和 U 板料
好处

Safer solution with newer component available in the market.

Can prevent long downtimes in case of failure

SEW gearboxes KA39 are phased out by manufacturer.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

关键信息
Anticipate Spare parts shortage
适用机型范围

New system with gearboxes  SEW WA47:

OCE007 - Kit to replace Gearboxes KA39 with WA47 on layer compacting device 见 O 和 U 板料
描述

New system with gearboxes  SEW WA47:

  • The new system consists of gearboxes WA47: with similar reduction ratio, replacing the obsolete ones.
  • Available in case of brushless and asynchronous motors
  • It includes adaptation kit
好处

Safer solution with newer component available in the market.

Can prevent long downtimes in case of failure

SEW gearboxes KA39 are phased out by manufacturer.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

关键信息
Anticipate Spare parts shortage
适用机型范围

Kombi, Evoflex

OCE008 - Linear module gearboxes KA replacement 见 O 和 U 板料
描述

New system with gearboxes  SEW WA47:

  • The new system consists of gearboxes WA47 with similar reduction ratio, replacing the obsolete ones.
  • Only asynchronous motors involved
  • It includes adaptation kit
好处

Safer solution with newer component available in the market.

Can prevent long downtimes in case of failure

SEW gearboxes KA39 are phased out by manufacturer.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

关键信息
Anticipate Spare parts shortage
适用机型范围

Depal Sweep-off

OCE009 - Joint for head automatic changeover obsolete 见 O 和 U 板料
描述
  • The upgrade consist of a new male joint to install on the arm of the robot and a new female joint to install on each heads present on the machine
好处
  • Safer solution with newer component available in the market.
  • Spare Part unavailability.
  • Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.
关键信息
- Spare Part unavailability - Prevent claim due to long downtimes in case of failure
适用机型范围

RoboKombi

OCE010 OCE011 OCE012 - HMI Obsolete replacement 见 O 和 U 板料
描述

Kit to install the new HMI model.

The new HMI will communicate with the PLC with the current wiring system.

The update will include:

  •  Internal programming and functional test
  • Update of the technical documentation
  • Windows 10
好处

Safer solution with newer component available in the market.

Spare Part availability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

Cyber security improvement

关键信息
Safer solution with newer component available in the market.
适用机型范围

Pallettizer Depallettizer Crater Decrater

OCE013 - OCE013 Obsolete Cylinders Replacement 见 O 和 U 板料
描述

The upgrade consists of a new cylinder and its adaptation kit to integrate it with the existing machine

The upgrade will include an SOP to allow the customer to install the new parts themselves.

好处

Safer solution with newer component available in the market.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

关键信息
Prevent claim due to long downtimes in case of failure
适用机型范围

Palletizer, Depalletizer, Crater and Decrater

OCF001 - PLC Field Module update 见 O 和 U 板料
描述

Updated hardware solution with fully active components:

-The new system consists of new Ethernet IP type adapters and new protocol cabling

-Possibility to evaluate the update of HMI, PLC and Frequency Converters as well on a case by case basis.

好处

-Improved communication protocol thanks to Ethernet IP communication standard

-Spare parts flow continuity

-Can prevent long downtimes in case of failure

关键信息
Anticipate spare parts shortage
适用机型范围

SRAA, SREV, SRSC, SFB, SREP

OCF004 - Filler CO2 regulation System 见 O 和 U 板料
描述

New system with Emerson modulating valves for CO2 regulation stable control (under PID. Automation managed):

  • The new system consists of new valves (1 or 2 regardless the original OEM configuration) with different and dedicated sizing INFEED-EXHAUST, replacing the obsolete ones.
  • It includes Hardware, Adaptation kit (cables in some applications), Software preparation, Documents / BoM update.
好处
  • Necessary solution with newer component available in the market.
  • Prevents long downtimes in case of failure

 

  • ASCO-Jucomatic CO2 Modulating Valves 80000SEF816, 00000150261 installed on Several Filler production is stopped by manufacturer. One or the other is installed on a specific Filler depending on Serial number
  • Both are discontinued by OEM manufacturer.
  • Spare Part unavailability.
  • Risk of long Downtime for equipment at Bottlers production  plants as it takes an upgrade to be able to install active newer components.
关键信息
Secure machine availability
适用机型范围

Filler RAA, REV, REP, REE, RVE (all types), RPN (all type) RBS, RNF, RSC, RSE Series

OCF005 - Flowmeter and Pilot obsolescence 见 O 和 U 板料
描述

The flowmeter must be replaced with the new model.

The new Krohne flowmeter cannot be controlled by the existing pilot valve.

The only solution available is to replace the entire filling valve control system with the latest technology and materials used on MATRIX fillers

Typical scope of supply is made of

  • KROHNE "BATCHFLUX 5500 C“ flow meters
  • FESTO SRMD solenoid valve block
  • SIDEL slave board
  • B&R CPU - master for controlling the valve pilot groups
  • PC with Windows 10 operating system
  • license for HMI software (ZenOn or similar according to software installed)
  • Scope will be confirmed on a case-by-case basis

Each new valve piloting unit will manage a single filling valve

好处

Prevent long downtimes waiting for machine upgrade in case of failure

  • Krohne "BatchFlux 5014" flow meters (codes 00000114399, 00000280800) are no longer available
  • Festo "CPV10" control solenoid valves have been discontinued by manufacturer
  • Avoid the risk to stop the production line for a long time!
关键信息
Secure machine availability
适用机型范围

Eurotronica FM LT_SRVL,

Eurotronica FM-S_SRFI,

Sensofill FMm_SRFG,

SFB Classic GL,

SFB Select BV, 

SFB Select FMg

OCF006 - Adam and Eve Sensors replacement 见 O 和 U 板料
描述

ABB EDEN sensors replacement (EDEN = Adam + Eve)
New sensors to be supplied always in pairs (1 receiver and 1 transmitter); it is not possible to use an old sensor with a new one. The new codes are: 
04336215202 - ABB Adam receiver 
04336214701 - ABB Eva transmitter
In case of double door sensors, it’s necessary to supply additional material (customized brackets).

好处

Prevent long downtimes waiting for machine upgrade in case of failure
Avoid the risk to stop the production line for a long time

关键信息
Secure mahine availability
适用机型范围

FMa SRFH, FMac SRFJ; 

(FMax SRFX already equipped with this O&U)

OCL001 - ELAU LMC300 PACDRIVE 3 见 O 和 U 板料
描述

-The new system consists of LMC300 PACDRIVE 3  controller  with LXM62 servo driver.

-Works only with Elau SH motors that will be also included in the O&U in case needed (to replace obsolete SM model).

好处

1. Can prevent long downtimes in case of failure

-ELAU MAX-4/C 600/C 400 and MC-4 installed on Several Labeler production is stopped by manufacturer.

-Risk of imminent Spare Part unavailability.

-Risk of long Downtime for equipment at Bottlers prod plants.

2. Added Ethernet IP control feature to the Frequency converter (compared to the versions in which it was Devicenet for US market)

关键信息
Anticipate spare parts shortage
适用机型范围

Rollquattro

OCL002 - Festo Splicing unit Cylinders kit 见 O 和 U 板料
描述

-The new system consists of New pneumatic cylinders by Festo. Usually 2 cylinders for blades and 2 for pads for each Splicing unit installed on board.

-It includes new pad mounting plates, new knives mounting plates, connectors and retrofit material.

好处

1. Can prevent long downtimes in case of failure

-Utilization of Old type BIMBA cylinders installed on previous range of Labelers, is discontinued by Sidel.

-Risk of imminent Spare Parts unavailability.

-Risk of long Downtime for equipment at Bottlers prod plants.

2. Improved performances (Accuracy for high speed applications, Reduced delay at first go after inactivity

-Internal tests shows an improved splicing accuracy of roughly 50% (from 8mm offset to 3mm offset at first go after idling) for high speed applications

-Failure rate at first go after idling (Glued piston effect) lowered

3. Reduced cost at spare part purchase

-Spare parts lowered cost over the Spare Cylinder itself.

关键信息
Anticipate spare parts shortage
适用机型范围

Rollquattro, Matrix

OCL003 - New Warner unit 见 O 和 U 板料
描述

New system with XCTRL-2DRV “all in one” Warner system:

-The new system consists of a single unit by Warner.

-It includes new installation retrofit kit, hardware and software modifications material.

-It includes Sidel Automation engineer short intervention for installation and testing

好处

-Safer solution with newer component available from Sidel.

-Can prevent long downtimes in case of failure

    -Utilization of Old type Warner MCS kit, used for braking management of the label reels, composed by “Logic unit” (1) and “Power unit” (2) installed on Rollquattro and Rollquattro Evo range of Labelers, is discontinued by OEM supplier.

    -Risk of imminent Spare Parts unavailability.

    -Risk of long Downtime for equipment at Bottlers prod plants.

-Improvements Vs. old type

    -Smaller space required inside the cabinet

    -Spare Parts granted availability

关键信息
Anticipate spare parts shortage
适用机型范围

Labellers Rollquattro

OCM001 - E+H Flowmeters 见 O 和 U 板料
描述

New system with E+H updated families of products:

-The new system consists of New Proline 300/500 Flowmeters  automation link.

-It includes the necessary PLC Software mods, piping modifications where needed, installation kit and Calibration in production with FSE intervention.

好处

-Safer solution with newer component available in the market.

-Can prevent long downtimes in case of failure

a. E+H Promass 83/63F and Promag 50H/53H families installed on Several Mixers and Carbo production is stopped by manufacturer.

b. Risk of imminent Spare Part unavailability.

c. Risk of long Downtime for equipment at Bottlers prod plants.

关键信息
Anticipate Spare parts shortage
适用机型范围

SAE, SAG, SAF, SAM, Mixer and Carbo

S003 - 带有抽离及真空脱气功能的新型混比机，可减少水的含氧量 见 O 和 U 板料
描述
脱气是减少饮料中的氧气含量；与真空泵产生的真空共同作用（用于减小局部压力）并将空气从水中抽离（使用喷嘴）。
关键信息
减少水中的氧气
适用机型范围
Starblend
S006 - 组合的灌装机和混比机CO2回收程序 见 O 和 U 板料
描述
西得乐的目标是将能源消耗降至最低并遵守有关环境废气排放的《京都议定书》，为此，CO2回收系统得以问世。此系统由两个装置组成，一个是真正的回收装置，另一个装置用于CO2的吸收及以后的重新使用。这些装置由以下部分组成：- 不锈钢吸气器回收罐，管道 - 净化率高达99.8%的CO2处理装置，西得乐当前的目标是回收40%的排放废气
适用机型范围
灌装机SIMONAZZI EUROSTAR RAA - 灌装机SIMONAZZI EUROSTAR 2000 REV - 灌装机SIMONAZZI STARLIGHT RBC - 灌装机SIMONAZZI EUROPA RAC - SIMONAZZI SAE混比机
SF011 - Ultrasonic Bottle Presence Kit 见 O 和 U 板料
描述

The sensors are installed to check the bottles, when the shift register is not aligned with the bottles presence just stop the machine to avoid  possible bottle transfer problem

好处

-Prevents transfer problems bottles

-Detects low necks of the bottles

-Recommended for neck under 12 mm

关键信息
Increase equipment efficiency
适用机型范围

Fillers Europa (GL, WM, RFE), Selecta C RFD, Eurotronica FM

SF014 - New Upper Rotary Manifold without bearing 见 O 和 U 板料
描述

New upper manifold has replaced bearings with sliding sleeves in plastic material which don’t require any lubrication, thus making the manifold more hygienic. Gaskets have been replaced with new gaskets made of material that improves lifetime and allows less frequent ordinary maintenance operations.

好处

-Increase the lifetime of the manifold about 6000 hours

-Elimination of lubrication of the manifold, increase the hygiene

-Easy assembly, dismantling or alteration operations

关键信息
Reduce maintenance cost and secure product quality
适用机型范围

Selecta C RFD