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- The new magnetic safety gate is mounted in the initial area of conveyor filler output bottles, is controlled by a sensor on or off with magnetic contact.

- The movement of opening and closure is driven by a magnetic contact

-The new design of the upper manifold allows a reduction in the maintenance time interval and less machine downtime; the gaskets durability  is increased.

-The balls are lubricated by a greasing nipple to optimize their operation and lengthen their lifetime.

-The current solution with manifold bearing increases the risk of contamination due to the need for lubrication of the collector

-The new solution proposes Manifold with new thrust block (Teca Peek) with no need for lubrication

The new solution proposes:

-Filling valves with external spring

-Vent tube with gasket (1)

-Manual or semi-automatic dummy bottle 

-New main cam for trolleys

New transmission configuration with Brushless motorization for the filler carousel, replacing the current belt drive

-This system handles PET bottles by the neck inside the filler-capper block; bottles are simply transferred from the blower in the filler block.

-The transfer star wheels are entirely made from stainless steel and have grippers which enable the handling of several bottle types without changing changeover parts.

-No need to change the filler-capper block height when the dimensions of the bottle body change. This reduces drastically the changeover times.

-The command of the dummy bottle insertion is pneumatic and allows the operator to lower the carriage being able to manually insert the dummy bottle. This device is mandatory in case of “spring lift cylinder”, it is optional in all other cases.

-The dummy bottle positioning

a. during production - safety held in its position by means of two spheres,

b. during sanitization - inserted on the centring ring nut.

The new solution proposes

-A membrane with only a seal function to open the valve

-A spring fitted in the external side to close the filling

当前方案进行瓶口更换时需完全拆卸瓶叉；新方案进行瓶口更换时，无需移出支撑件，只需更换瓶叉的支撑件即可。

-The current solution with traditional valves may limit the filler speed due to foaming

-The new solution proposes filling valves with a swirler device in order to reduce product foaming during the filling phase

-瓶夹厚度从3毫米增加到5毫米

-新设计的夹持区域

-新设计的塑料套筒

-新的导向装置采用硬化系统，大幅减少由于灌装环节的弯曲和扭曲导致的变形。

-防旋转系统可减少故障和过早磨损情况 

新解决方案措施：

-采用外弹簧设计的灌装阀

-带球阀 (1) 的进液管

-手动或半自动假瓶 

-即插即用解决方案

-用带弹簧的金属夹替代塑料软爪

-重新设计的套管和连杆凸轮

-加固的叉形抓爪

-全新柱塞设计，重量显著降低，提高了阀门开闭转换阶段的性能。柱塞为全新几何形状，阀门体不会变形。

-创新偏心终端设计，实现层流灌装，灌装中的产品泡沫更少。此外，还可确保沿精确、清洁的方向喷射产品，防止灌装阶段有产品漏出。

-The proposed solution consists of replacing the compressed air drive with a mechanical drive with a spring

-The valve trolley is modified, removing all the seals on the sliding stem and then inserting the new stem and drive spring.

• new gaskets, sliding rings and a slewing ring have been introduced
• the sliding seal has been replaced by a dedicated labyrinth

New Dummy bottle insertion/extraction cam actuated by pneumatic motor.

Rollers and cams desgined to grant less shocks and therefore more reliable system vs. previous one.

• no more metal to metal contact
• increased roller diameter

Easy settings through adjusting screws.

• Internal valve’s components (gaskets, pistons, guiding ring and membranes) are replace with new generation ones
• New components are FDA approved and aromas transfer free

新解决方案采用扭矩限制器和较长轴的全新控制元件