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VRP013 - “HOT RING” 见 O 和 U 板料
描述

- 1 pump working continuously to create a “closed circuit” with hot water always at 80°C

- 1 external heat exchanger keeps the water hot in the circuit:

          a. one modulating valve

          b. one condensate discharge

- A modulating valve is included in each tank to inlet hot water and to heat the spraying zone

-The “hot ring” is thermally insulated

好处

-One external heat exchanger for all spraying zones

-Optimized steam consumption

-Increased heating system performance

-Precise control of the process temperature

关键信息
Optimize your water and steam consumption
适用机型范围

Pasteurizer PAMA R-DR-DRDs

VRP018 - 设备内顶壁自动清洁 见 O 和 U 板料
描述

- Additional dedicated spraying pipes are installed in each module under the roof

- The circuit is fed by a pneumatic valve during the cleaning “CIP” program

好处

Automatic internal roof cleaning during “CIP” program Increased quality of “CIP” program

Reduced time of cleaning operations

关键信息
Reduce cleaning time
适用机型范围

PAMA R-DR-DRDs/PAMA CL-CLD-CLDs/PAMA CW-CWD-CWDs

VRP019 - 设备内顶和内壁自动清洁 见 O 和 U 板料
描述

- Additional dedicated spraying pipes are installed in each module under the roof and near the side plates

- The circuit is fed by a pneumatic valve during the cleaning “CIP” program

好处

-Automatic internal roof cleaning during “CIP” program

-Increased quality of “CIP” program

-Reduced time of cleaning operations

关键信息
Reduce cleaning time
适用机型范围

D、DR

VRP020 - 自动润滑系统 见 O 和 U 板料
描述

- Lubrication points are automatically checked every 8 working hours

- Automatic lubrication by a pump- Possibility to set the lubrication frequency using a control panel

好处

Automatic lubrication Specific selector enables manual lubrication at any time

关键信息
Reduce maintenance time and increase operator safety
适用机型范围

Pasteurisateur PAMA R-DR-DRDs

VRP023 - PRediction IN Control Equation – Plus 控制系统 见 O 和 U 板料
描述

-高效控制“PU”（巴氏灭菌单位）：

•无“灭菌不足”产品

•确保极少的“PU”集聚 o 限定过度巴氏杀菌

•实现“杀灭效果”

 

好处

维护

例行维护操作更加简单

改善安全性和人体工学

警报和消息列表。

使用控制面板轻松操作机器。

生产效率

降低自来水消耗成本。

灵活性

可在极短时间内进行换型。

关键信息
减少设备的水和蒸气消耗
适用机型范围

Pasteurizer

Z0100 - ZALKIN - Lube Free main cam 见 O 和 U 板料
描述
  • The existing steel main cam is replaced by a new engineering plastic main cam.
  • Around 1100 synthetics cams over the world.
  • In spare parts steel cam available in 6weeks due to the hard treatment
  • In spare parts synthetic cam available 4weeks can be reduced to one week in case of emergency. (full internal manufacturing process).
  • Need to have maintained capper (mainly head slide)
好处
  • Secure the product quality - Reduction of risk of contamination
  • Reduce the maintenance cost
  • Lead time reduction
  • Less expensive than steel cam
  • Can be adapted on the existing capper (Plug and play)
  • Do no affect the performance of the capper. Vertical ramp-up
关键信息
Increase capping quality
适用机型范围

Screw-on and push on capper under PCD 720mm

Z0200 - ZALKIN - Lube Free head slide 见 O 和 U 板料
描述
  • The existing lubricated head slide is replaced by a new engineering plastic
  • For field test 1to3 Lube Free head slide can be installed prior changing all capper.
  • Only ~15mn for a maintenance operator to replace a traditional head slide by a new Lube Free Slide.
  • Slides synthetic bearing need to be replaced every 12,000 hours.
  • Saving 1hour per week of maintenance time
好处
  • Secure the product quality - Reduction of risk of contamination
  • No risk of oil drips along the shaft
  • Reduce the maintenance cost
  • Reduce risk of accident on the workshop (turret accessibility)
  • Do not affect the performance of the capper. Vertical ramp-up
  • Can be adapted on the existing capper (Plug and play)
关键信息
Increase the product quality and reduce the maintenance time
适用机型范围

Screw-on capper only

Z0300 - ZALKIN - Hysteresis screwing head 见 O 和 U 板料
描述
  • The existing magnetic head is replaced by a new hysteresis head
  • Maintenance kit available
  • Head rebuild program available by Zalkin
好处
  • Secure the product quality - Reduction of risk of contamination (waterproof version)
  • No lubrication
  • Improve greatly the torque application ( excellent repeatability)
  • The hysteresis technology reduces the ratcheting effect
  • Head lower parts with quick release
  • Gratuated setting of the top load (without tool)
  • Gratuated setting of the application torque (without tool)
  • Easy calibration with the Zalkin TCT (toque Calibration Tool)
  • Can be adapted on the existing capper (Plug and play)
关键信息
Screwing improvement & increase product quality
适用机型范围

Screw-on capper only, Non Zalkin capper

Z0400 - ZALKIN - Cap dedusting solution 见 O 和 U 板料
描述
  • Complete de-dusting solution combining ionization and aspiration in key areas of the process
  • Zalkin proposes a 3-step implementation:
    • Audit of the cap feeding system installed on your line
    • Laboratory test to confirm the device efficiency on your specific cap
    • Recommendations on dedusting device to be installed 
好处
  • Suitable for plastic, aluminum and cork caps, in various cap sizes
  • Laboratory de-dusting bench test to optimize the de-dusting settings prior to production start
  • Suitable for particles from 1µ to >100µ
  • Efficiency of 99% removal of particles
  • Plug and play system placed on an optional skid for easier installation
关键信息
Increase the product quality removing dust
适用机型范围

all capper, Non Zalkin capper 

Z0500 - ZALKIN - Neck bottle feed equipment 见 O 和 U 板料
描述
  • Neck back guide in multisector
  • Recommended for light weighting neck finish
好处
  • Help to reduce the PET dust
  • Flexibility
  • Easy to set
  • Improve the behavior of the bottle during the screwing application
  • Improve the bottle transfer between turret and infeed/outfeed starwheel
  • Reduce the splashing effect
关键信息
Increase the quality product and efficiency
适用机型范围

Screw-on capper only from PCD540mm

Z0600 - ZALKIN - TCT Torque Calibration Tool 见 O 和 U 板料
描述
  • Standard toollesss mechanical interfaces
    • Quick realise adapters for H5, H6 heads
    • Quick realise adapters for std neck finish (1881,29/25,26mm)
    • Possibility to custom specific adapters
  • Android Application and data manager software for PC included with TCT package. Allows data collection reports.
  • Rugged Android Smartphone avalable in option
好处
  • Checks the application torque directly on the capper or in the workshop during the maintenance operation
  • No need to disassemble the head
  • Handheld, wire less calibration tool
  • Measurement traceability, data reports (.xls or .pdf File)
  • Removal torque function included
关键信息
Increase the product quality
适用机型范围

Screw-on capper only, Non Zalkin capper