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• In the PU control phase, pasteurization hot side tank is never cooled down nor re-warmed up, generating saving of water up to 25% and of steam/SHW savings up to 5%

           i.e.  Swing® system installed on pasteurizer

           72,000bph – 440ml

            Line efficiency ->  60 %

            Average water (15°C) consumption -> 6 m3/h

            Average steam consumption ->  1100 Mcal/h

            Heat Energy saving ->  50 Mcal/h

            Water saving ->  1,5 m3/h

• Central tanks are heated up without activating spray system with energy saving up to 0,3%

            i.e.  Swing® system installed on pasteurizer

           72,000bph – 440ml

            Electrical power saving -> 1170 kWh/year

• In the PU control phase, cold side tank is feeding pasteurization spraying system and the water is recollected to the cold side tank for greater system responsiveness (more product quality and more efficiency).

• Treatment water is heated with recovery of energy sources generating steam/SHW savings up to 100%

            i.e. Application with total use of alternative source   

            installed on pasteurizer  72,000bph – 440ml

            Heat Energy saving                      -> 1000 Mcal/h

• System completely integrated in the pasteurizer control with the possibility of different configurations based on the different energy availability
• Continuous monitoring of consumption and energy savings

• Maximum control of the PU accumulated by the product for the best product quality
  • No underpasteurisation in any case
  • Minimally overpasteurized
  • Achievement of the killing effect
• Predictive approach (UP accumulation, product heating and outlet temperature) minimizes spray temperature corrections for saving of steam/SHW up to 3% and of fresh water up to 15%

            i.e.  Prince system installed on pasteurizer

           72,000bph – 440ml

           Line efficiency                                       ->  60 %

           Average water (15°C) consumption           -> 6 m3/h

           Average steam consumption           ->  1032 Mcal/h

           Heat Energy saving                      ->  30 Mcal/h

           Water saving                      -> 1 m3/h

• Complete user-friendly reports on pasto functioning to check performance and malfunctions
• Electrical energy saving with automatic pumps switch off during long machine stoppages
• Dynamic level control to optimize the cooling effect
• Automatic fast product changeovers contribute to flexibility and water and steam savings
• Access via personal password/RFID badge with different level of permission
• Optimized first heating up
• Pre-arragement for Evo-On

More sustainable: Reduce the usage of steam/SHW (gas) for heating purpose, reduced carbon foot print

Energy saving: Optimized energy management recovering heating calories from cooling process. Less energy consumptions to heat up, less water to cool down.

Lower TCO: Thanks to lower energy and water consumption

Steam saving: up to 25% steam consumption reduction and 50% water saving

• Secure the product quality - Reduction of risk of contamination
• Reduce the maintenance cost
• Lead time reduction
• Less expensive than steel cam
• Can be adapted on the existing capper (Plug and play)
• Do no affect the performance of the capper. Vertical ramp-up

• Secure the product quality - Reduction of risk of contamination
• No risk of oil drips along the shaft
• Reduce the maintenance cost
• Reduce risk of accident on the workshop (turret accessibility)
• Do not affect the performance of the capper. Vertical ramp-up
• Can be adapted on the existing capper (Plug and play)

• Secure the product quality - Reduction of risk of contamination (waterproof version)
• No lubrication
• Improve greatly the torque application ( excellent repeatability)
• The hysteresis technology reduces the ratcheting effect
• Head lower parts with quick release
• Gratuated setting of the top load (without tool)
• Gratuated setting of the application torque (without tool)
• Easy calibration with the Zalkin TCT (toque Calibration Tool)
• Can be adapted on the existing capper (Plug and play)

• Suitable for plastic, aluminum and cork caps, in various cap sizes
• Laboratory de-dusting bench test to optimize the de-dusting settings prior to production start
• Suitable for particles from 1µ to >100µ
• Efficiency of 99% removal of particles
• Plug and play system placed on an optional skid for easier installation

• Help to reduce the PET dust
• Flexibility
• Easy to set
• Improve the behavior of the bottle during the screwing application
• Improve the bottle transfer between turret and infeed/outfeed starwheel
• Reduce the splashing effect

• Checks the application torque directly on the capper or in the workshop during the maintenance operation
• No need to disassemble the head
• Handheld, wire less calibration tool
• Measurement traceability, data reports (.xls or .pdf File)
• Removal torque function included