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MS016 - LEVEL AND PRESSURE CONTROL SYSTEM Voir fiche O&U
Description

-Freestanding level and pressure control system, to continually maintain level and pressure constant.

-All system components in stainless steel.

-Central collector is a more easily sanitized solution with longer lasting, polyurethane seals.

-Ability to work at the lowest pressure possible, above the allowed equilibrium pressure.

Avantage

* High precision levels

* Filler tank stability, reduced foam

* Precise CO2 regulation, reduced consumption

* Automatic start-up, no manual configuration

* Multiple recipe capacity

* Accurate electronic filling control consistency

Message clé
Improve filler efficiency
Application machine

- Filler SARCMI BLUESTAR

MS019 - Quick changeover Ø38 to Ø33 bottle neck Voir fiche O&U
Description

The new solution proposes

-Automatic inlet/outlet transfer bottle guide 

-Double neck guide

-Operation by a pneumatic cylinder

-Neck changeover by changing the neck support of the fork without removing the support

Avantage

-Reduce changeover time

-Increase equipment productivity

Message clé
Reduce your changeover time
Application machine

Fillers Bluestar & Stilljet

OCB001 - New CPU on preform sorter Voir fiche O&U
Description

New kit components:

-CPU 312C

-Removable 64K EEPROM

-New program (SW)

-New input PLC card

Avantage

-Safer solution with newer component available from Sidel.

-Can prevent long downtimes in case of failure

-Risk of imminent Spare Parts unavailability.

-Risk of long production stoppages

-The program (SW) is now installed on a removable memory card

Message clé
Anticipate spare parts shortage
Application machine

Series2 blowers

OCB002 - New stretching motor - SBO1 LAB Voir fiche O&U
Description

  • New motor for the stretching unit

  • New drive

  • New PLC CPU

  • New touch screen

Avantage
  • solution with the latest components available, comes with a revamped HMI
  • prevent long downtimes in case of failure of the original stretching motor and its associated electronics
    • spare part unavailability
    • long downtime for SBO 1LAB = loosing bottle development opportunities
Message clé
Avoid long downtimes in case of failure of original stretching motor and associated electronics
Application machine

SBO 1 LAB

OCB003 - Danfoss FC302 New Freq. Converter for S2 Blowers Voir fiche O&U
Description

New system with (2x) Danfoss FC302 freq. converter for Wheel and Oven motion control:

  • The new system consists of drives FC302 (regardless the original OEM configuration) with different power ratings and sizes, replacing the obsolete drives.
  • It includes Hardware, Adaptation kit, Software preparation, Documents / BoM update.
Avantage

Prevents long downtimes in case of failure

Necessary solution with newer component available in the market.

 

  • Télémécanique ATV66 and Danfoss VLT5000 : One or the other is installed on a specific blower Serie 2 depending on Serial number
  • Both of them are discontinued by OEM manufacturer.
  • Risk of Spare Parts unavailability.
  • Risk of long Downtime for equipment at Bottlers production  plants as it takes an upgrade to be able to install active newer components.
Message clé
Obsolescence: Secure machine availability
Application machine

Blowers Series 2

OCB004 - BAUMER Encoder obsolescence for Matrix Voir fiche O&U
Description

Replacement solution

  • New ABSOLUTE CODER D06 L10 IP65 – TR Electronics
  • No Spare Parts 1 to 1  , requires O&U with BOM update
Avantage

Secure your production in case of failure

  • The BAUMER encoder for Matrix blower is now discontinued.
  • Anticipate risk of long downtime in case of failure and Spare Parts unavailability
  • Blower in combi configuration requires 2 encoders replacement,
    one on main drive shaft and second on outfeed wheel shaft.
Message clé
Secure your Matrix Blower uptime, anticipate obsolete encoder failure.
Application machine

MATRIX Blower

OCE004 - New ILINER system Voir fiche O&U
Description

New system ILINER to manage the alignment table.

  • The new system consists of new B&R (card and HMI) and new software; that replace the Stratec software, card and display. Not need to change software configuration of the conveyor control cabinet and using the existing photocells and encoder.
  • It includes Hardware, Wiring  kit, Software preparation, Technical documentation update.
Avantage

Necessary solution with newer component available in the market.

Prevents long downtimes in case of failure

 

Stratec cards EEC388 installed on Several Conveyor control cabinet production is stopped by manufacturer. This is installed on a specific Conveyor control cabinet depending on Serial number

Stratec card are discontinued by OEM manufacturer.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers production  plants as it takes an upgrade to be able to install active newer components.

Message clé
Secure machine availability
Application machine

Simonazzi conveyor  control cabinet Series ELA and ELG

OCE005 - Inlet dosing belt one lane gearboxes WA replacement Voir fiche O&U
Description

New system with gearboxes  SEW KA39:

  • The new system consists of gearboxes KA39 with similar reduction ratio, replacing the obsolete ones.
  • Available in case of brushless and asynchronous motors
  • It includes adaptation kit
Avantage
  • Safer solution with newer component available in the market.
  • Can prevent long downtimes in case of failure
  • SEW gearboxes WA37 are phased out by manufacturer.
  • Spare Part unavailability.
  • Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.
Message clé
Obsolescence: Secure machine availability
Application machine

Kombi, Evoflex

OCE006 - Kit to replace Gearboxes WA47 with KA39 on inlet dosing belt two way Voir fiche O&U
Avantage

Safer solution with newer component available in the market.

Can prevent long downtimes in case of failure

SEW gearboxes WA47 are phased out by manufacturer.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

Message clé
Anticipate Spare parts shortage
Application machine

New system with gearboxes  SEW KA39:

  • The new system consists of gearboxes KA39 with similar reduction ratio, replacing the obsolete ones.
  • Available in case of brushless and asynchronous motors
  • It includes adaptation kit
OCE007 - Kit to replace Gearboxes WA47 with KA39 on layer compacting device Voir fiche O&U
Description

New system with gearboxes  SEW KA39:

  • The new system consists of gearboxes KA39: with similar reduction ratio, replacing the obsolete ones.
  • Available in case of brushless and asynchronous motors
  • It includes adaptation kit
Avantage

Safer solution with newer component available in the market.

Can prevent long downtimes in case of failure

SEW gearboxes WA47 are phased out by manufacturer.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

Message clé
Anticipate Spare parts shortage
Application machine

Kombi, Evoflex

OCE008 - Linear module gearboxes WA replacement Voir fiche O&U
Description

New system with gearboxes  SEW KA39:

  • The new system consists of gearboxes KA39 with similar reduction ratio, replacing the obsolete ones.
  • Only asynchronous motors involved
  • It includes adaptation kit
Avantage

Safer solution with newer component available in the market.

Can prevent long downtimes in case of failure

SEW gearboxes WA47 are phased out by manufacturer.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

Message clé
Anticipate Spare parts shortage
Application machine

Depal Sweep-off

OCE009 - Joint for head automatic changeover obsolete Voir fiche O&U
Description
  • The upgrade consist of a new male joint to install on the arm of the robot and a new female joint to install on each heads present on the machine
Avantage
  • Safer solution with newer component available in the market.
  • Spare Part unavailability.
  • Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.
Message clé
- Spare Part unavailability - Prevent claim due to long downtimes in case of failure
Application machine

RoboKombi

OCE010 OCE011 OCE012 - HMI Obsolete replacement Voir fiche O&U
Description

Kit to install the new HMI model.

The new HMI will communicate with the PLC with the current wiring system.

The update will include:

  •  Internal programming and functional test
  • Update of the technical documentation
  • Windows 10
Avantage

Safer solution with newer component available in the market.

Spare Part availability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

Cyber security improvement

Message clé
Safer solution with newer component available in the market.
Application machine

Pallettizer Depallettizer Crater Decrater

OCE013 - OCE013 Obsolete Cylinders Replacement Voir fiche O&U
Description

The upgrade consists of a new cylinder and its adaptation kit to integrate it with the existing machine

The upgrade will include an SOP to allow the customer to install the new parts themselves.

Avantage

Safer solution with newer component available in the market.

Spare Part unavailability.

Risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

Message clé
Prevent claim due to long downtimes in case of failure
Application machine

Palletizer, Depalletizer, Crater and Decrater

OCE014 - Obsolete Controller LCM400-600 Voir fiche O&U
Description

The upgrade consists of replacing the controller and updating the drive firmware and development environment.

Avantage

Safer solution with newer component LMC402/602 available in the market.

Spare Part availability.

Prevent risk of long Downtime for equipment at Bottlers prod plants as it takes an upgrade to be able to install active newer components.

Message clé
Secure machine availability, prevent downtime and any shortage situation.
OCF001 - PLC Field Module update Voir fiche O&U
Description

Updated hardware solution with fully active components:

-The new system consists of new Ethernet IP type adapters and new protocol cabling

-Possibility to evaluate the update of HMI, PLC and Frequency Converters as well on a case by case basis.

Avantage

-Improved communication protocol thanks to Ethernet IP communication standard

-Spare parts flow continuity

-Can prevent long downtimes in case of failure

Message clé
Anticipate spare parts shortage
Application machine

SRAA, SREV, SRSC, SFB, SREP

OCF004 - Filler CO2 regulation System Voir fiche O&U
Description

New system with Emerson modulating valves for CO2 regulation stable control (under PID. Automation managed):

  • The new system consists of new valves (1 or 2 regardless the original OEM configuration) with different and dedicated sizing INFEED-EXHAUST, replacing the obsolete ones.
  • It includes Hardware, Adaptation kit (cables in some applications), Software preparation, Documents / BoM update.
Avantage
  • Necessary solution with newer component available in the market.
  • Prevents long downtimes in case of failure

 

  • ASCO-Jucomatic CO2 Modulating Valves 80000SEF816, 00000150261 installed on Several Filler production is stopped by manufacturer. One or the other is installed on a specific Filler depending on Serial number
  • Both are discontinued by OEM manufacturer.
  • Spare Part unavailability.
  • Risk of long Downtime for equipment at Bottlers production  plants as it takes an upgrade to be able to install active newer components.
Message clé
Secure machine availability
Application machine

Filler RAA, REV, REP, REE, RVE (all types), RPN (all type) RBS, RNF, RSC, RSE Series

OCF005 - Flowmeter and Pilot obsolescence Voir fiche O&U
Description

The flowmeter must be replaced with the new model.

The new Krohne flowmeter cannot be controlled by the existing pilot valve.

The only solution available is to replace the entire filling valve control system with the latest technology and materials used on MATRIX fillers

Typical scope of supply is made of

  • KROHNE "BATCHFLUX 5500 C“ flow meters
  • FESTO SRMD solenoid valve block
  • SIDEL slave board
  • B&R CPU - master for controlling the valve pilot groups
  • PC with Windows 10 operating system
  • license for HMI software (ZenOn or similar according to software installed)
  • Scope will be confirmed on a case-by-case basis

Each new valve piloting unit will manage a single filling valve

Avantage

Prevent long downtimes waiting for machine upgrade in case of failure

  • Krohne "BatchFlux 5014" flow meters (codes 00000114399, 00000280800) are no longer available
  • Festo "CPV10" control solenoid valves have been discontinued by manufacturer
  • Avoid the risk to stop the production line for a long time!
Message clé
Secure machine availability
Application machine

Eurotronica FM LT_SRVL,

Eurotronica FM-S_SRFI,

Sensofill FMm_SRFG,

SFB Classic GL,

SFB Select BV, 

SFB Select FMg

OCF006 - Adam and Eve Sensors replacement Voir fiche O&U
Description

ABB EDEN sensors replacement (EDEN = Adam + Eve)
New sensors to be supplied always in pairs (1 receiver and 1 transmitter); it is not possible to use an old sensor with a new one. The new codes are: 
04336215202 - ABB Adam receiver 
04336214701 - ABB Eva transmitter
In case of double door sensors, it’s necessary to supply additional material (customized brackets).

Avantage

Prevent long downtimes waiting for machine upgrade in case of failure
Avoid the risk to stop the production line for a long time

Message clé
Secure mahine availability
Application machine

FMa SRFH, FMac SRFJ;

(FMax SRFX already equipped with this O&U)

OCL001 - ELAU LMC300 PACDRIVE 3 Voir fiche O&U
Description

-The new system consists of LMC300 PACDRIVE 3  controller  with LXM62 servo driver.

-Works only with Elau SH motors that will be also included in the O&U in case needed (to replace obsolete SM model).

Avantage

1. Can prevent long downtimes in case of failure

-ELAU MAX-4/C 600/C 400 and MC-4 installed on Several Labeler production is stopped by manufacturer.

-Risk of imminent Spare Part unavailability.

-Risk of long Downtime for equipment at Bottlers prod plants.

2. Added Ethernet IP control feature to the Frequency converter (compared to the versions in which it was Devicenet for US market)

Message clé
Anticipate spare parts shortage
Application machine

Rollquattro