Search

-Banco de pruebas con bastidor de acero inoxidable, panel de acceso frontal en LEXAN, paneles extraíbles de acero inoxidable y fácil acceso a la zona de trabajo.

-Banco que permite extraer velozmente las válvulas de llenado a prueba y garantiza un cómodo acceso para el mantenimiento y conexiones rápidas a los circuitos de tuberías mediante abrazaderas.

-Para reducir el tiempo de transmisión de información entre los operadores durante el cambio de turno, se ha implementado una nueva gestión de las alarmas en el panel de operador. La nueva gestión de alarmas HMI es independiente de la HMI actual.

-La nueva HMI tiene principalmente además: los datos históricos de alarmas, las alarmas OPL (que permite al operador saber cómo reaccionar ante las alarmas) y los contadores (que tienen en cuenta la diferencia entre las horas de producción y las horas de funcionamiento).

-El nuevo sistema incluye básicamente dos componentes: grupo de extracción de CO2 y detector de CO2 (en dos puntos de detección). Para extraer el CO2 de la masilla de forma más eficaz, está previsto contenerlo con protectores de plástico: estos separarán la masilla del espacio exterior de las puertas de protección, en la zona que se muestra en la figura siguiente en amarillo (a nivel del suelo) .

-Se debe verificar si la máquina ya está equipada con los protectores plásticos de cierre, de lo contrario se deben proporcionar para la aplicación de la actualización.

New roller in same radial positioning, reducing the load cam impact

New Spring design in same positioning

New Stopper design

• same material as rollers
• New positioning to reduce the impact load and the axial pitch

New bushing and shaft design and material;

Flavored solution, prepared in a dedicated skid (installed near the filler)  is poured directly in the bottle when it positioned in the outlet starwheel

The skid  is fitted with a dedicated electrical cabinet

A series of regulation valves and flowmeters prepare the right dose of solution

The cabinet that can store multiple TPM tools for the filler. It is a robust and versatile solution for tools storage

five drawers of the same size to host the proper combination of tools and accessories

The drawers extend fully for quick and easy access

• Automatic Product Change-Over (APCO) is a filler automatic procedure which carries out the following operations:
  • Emptying of filler and mixer tanks;
  • Mixer and filler tanks rinsing or cleaning;
  • Automatic draining;
  • Preparation of the new product and filler pressurization.
• Scope od supply:
  • Automation modification
  • Additional piping (to be confirmed at offering phase)

Scope of supply (to be confirmed at offering stage)

• Additional piping
• Pneumatic valves
• Filtration group
• Automation modification to control new valves
• Electrical connections/diagram modification

According to configuration, modifications may involve changes on

• Mixer only
• Mixer and Filler
• only Filler (skid)

New standard sterile air filtration group must be installed in the Starblend Plus and Evolution.

Coreblend mixers could be already fitted with it.

• Upgrade recommended in case of hot environments (example RVH fillers)
• Moisture removed by blowing dry air inside the pilot valve (max 0.5 bar). The slight overpressure creates air circulation which prevents condensation from forming
• Scope of supply:
  • Pilot valve modification kit
  • Filtering unit with electrovalve and its support
  • Distribution unit

Upgrade recommended to ensure all components replacement.

With SIMATIC STEP7 Totally Integrated Automation Portal (TIA Portal), you can configure, program, test, and diagnose the basic, advanced and distributed controllers of all generations, whether PLC- or PC-based, including software controllers.

Scope of supply: depending on the type of filler and the type of modification (plc system migration or complete plc system upgrade).

Upgrade recommended to boost performance of the filling valves.

The main difference vs the old ID1 valve is a centering bell driven by external columns from a pneumatic actuator positioned on top of the new filling valve

Seals’ material modified for a longer life

Scope of supply: complete new filling valves

(in case of reduced laminar flow, some components of rotary carousel need to be modified)

• Current Filler’s configuration doesn’t allow to install new Pilots valves generation together with old ones.

  Updating the Mastercard firmware will make it possible to run the machine with a mix of Pilot valve generation.

  Scope of supply:

  • new Firmware
  • 1 new Pilot valve
• Additional components to be confirmed case by case:
  • 1 CPU (up to date)
  • all recipes imported in new CPU

• The modification imply to separate the pilot valve from the fluid distributor to move it away from the filling valve, placing it on a dedicated support, and protecting it with a cover against water splashes.
• Scope of supply:
  • new stainless steel pilot valve support
  • new pneumatic connection for each pilot valve;