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AX26 - New pneumatic island Voir fiche O&U
Description

Compact solution integrating pneumatic valves and control units

Avantage

-Simplicity of the pneumatic system

-Reduce cycles time during the production phase

Message clé
Increase the machine efficiency
Application machine

Rollquattro

AX27 - Labeler infeed without screw Voir fiche O&U
Description

-The infeed screw is replaced by transfer stars with rollers

-The standard bottle guides are replaced by guides with rollers

-The labeler can switch between the standard solution (with screw) and the new one (without screw) in a very fast way

Avantage

-Prevent bottle scratches

-Increase the efficiency by avoiding bottle jam on labeler entry

-Reduction of the maintenance time and cost

Message clé
Prevent bottle scratches and increase the efficiency
Application machine

Rollevolution F15, F25, F35 ; Rollquattro

AX28 - HMI migration to Windows 10 Voir fiche O&U
Description

-The new system with B&R 2200 HMI panel, Windows 10 based, consists of a new plug & play HMI with the same screen size based on Windows 10. It includes software backup encryption and porting from existing platform (WCE, W7…) to W10.

-No changes will be applied to the graphics layout, will be performed only a conversion.

-It includes hardware material and the Installation Procedures document. If a client-server function is present, the Counterpart’s panel must also be updated

Avantage

-Prevents longer downtimes in case of failure ;

-Enhanced cybersecurity features available thanks to W10 ;

-20% faster on system booting and touch operations ;

-Improved image quality ;

-Improved heat resistance ;

-Increases performance and reduces maintenance cost

 

It’s time to upgrade to Windows 10!

Message clé
Operate your equipment safely
Application machine

Labelers Rollquattro, Rollquattro Evolution

AX29 - New Automatic Label Magazine Voir fiche O&U
Description

Features and improvements of new automatic magazine

  • Settings(Set-up only off-line)
  • Design for vertical guide
  • Magazine and loader movement
  • Engagement movement
  • Pusher system
  • Label container system (+5 labels loaders vs previous)
  • Perso parts
Avantage

Increased autonomy (+66% labels)*

Improved reliability and repeatability = more efficiency

Minimized changeover activities

Better pressure control for all labels formats

Reduced maintenance

Reduced footprint

 

 

*according to label dimension

Message clé
More autonomy, greater efficiency
Application machine

Labeller EvoDECO Cold Glue, Cold Glue

CAP001 - Cap De-dusting device Voir fiche O&U
Description

Ionized compressed air sprayed on both sides of the cap in a treatment box connected to a vacuum device.

Treatment box is install on the cap chute; technical box stays on the floor or on the top of the filler.

Compressed air filtration is at 0.01 microns, ionized air generator and vacuuming system enclosed in a stainless steel box (technical box)

Avantage

THE CAP IONISER REDUCE DRASTICALY CAP DUST BEFORE CAPPER ENTRY

Product quality

  • Increase the cleanness of the caps

Safety & Ergonomics

  • Low maintenance requirement
  • Reduce cleaning times

Felxibility

  • Applicable for all kind of plastic caps
  • Possibility to stop the line in case of cap dedusting stoppage (optional)

 

Message clé
Secure product quality by removing the dust from caps
Application machine

Available on our models of cap feeder GEBO Aidlin and GEBO OPTIFEED, including competitor’s cap rails

CAP002 - Air Knife Voir fiche O&U
Description

Cap Feeder belt discharge is powered by compressed air (54 Nm3/h – 7 bar). The aim of this option is to save the compressed air consumption by the usage of filtered air from an electrical fan.

Positioning on the back of the Cap Feeder (no impact on foot print).

Blow-off system allows to eliminate Cap Feeder compressed air at sorted closure discharge cover.

It is composed of three main parts :

  1. Three-stage HEPA filtration blowing unit,
  2. Discharge cover with air manifold and air jets,
  3. Overhead clean-out, to empty the closures from the hopper.
Avantage

THE AIR KNIFE REMOVE COMPLETELY THE NEED OF COMPRESSED AIR WITH LESS NOISE FOR YOUR GEBO AIDLIN CAP FEEDER

Cost optimisation

  • Energy saving: cost saving up to 50%

Product quality

  • 5 microns filtration

Safety & Ergonomics

  • Noise reduction
  • Easy maintenance access to the filters at floor level

Flexibility

  • Independent of factory compressed air network quality and pressure
  • Available for high speed lines
  • Same performance as with compressed air
Message clé
Blown air instead of compressed air use
Application machine

Available on our models of cap feeder GEBO AIDLIN

CAP003 - Blow-off discharge for crowns Voir fiche O&U
Description

Crown Feeder belt discharge is powered by compressed air (72 Nm3/h – 7 bar). The aim of this option is to save the compressed air consumption by the usage of filtered air from an electrical fan.

The fan is self-standing and located nearby the Crown Feeder (Stainless steel piping available in option)

Avantage

THE BLOW-OFF DISCHARGE REMOVE COMPLETELY THE NEED OF COMPRESSED AIR WITH LESS NOISE FOR YOUR GEBO AIDLIN CR CROWN FEEDER

Cost optimisation

  • Energy saving: cost saving up to 50%

Product quality

  • HEPA filtration (H12 filtration level)

Safety & Ergonomics

  • Noise reduction
  • Easy maintenance access to the filters at floor level

Flexibility

  • Independent of factory compressed air network quality and pressure
  • Available for high speed lines up to 90 000 cph
  • Same performance as with compressed air
Message clé
Get rid of compressed air for your capfeeder. Blown air instead of compressed air use.
Application machine

GEBO Aidlin CR

CAP004 - Crown De-dusting Device Voir fiche O&U
Description

Air generated by an electrical fan is sprayed on the crowns into a treatment box connected to a vacuum device.

Enclosure in PET and stainless steel at the crown feeder discharge with piping in plastic (stainless steel in option) plus a self-standing central unit on the floor

Avantage

THE CROWN DEDUSTING DEVICE REDUCE DRASTICALY CROWN DUST BEFORE CROWNER ENTRY

Product quality

  • Increase the cleanness of the crowns
  • Enclosures are in place to avoid dust spraying and environment pollution
  • Air filtration with 2 filters Opa F7.

Safety & Ergonomics

  • Low maintenance requirement
  • Easy access to the filters for replacement.
  • Dust is collected on the lower part of the unit for easy access
  • Automatic filter cleaning with pulsed compressed air jets
  • Reduce cleaning times

Flexibility

  • Autonomous device
  • Line is automatically stopped in case of crown dedusting stoppage
Message clé
Remove dust coming from crowns storage friction before entering the capper
Application machine

GEBO Aidlin CR

CAP005 - Rejection system for “upside-down"crowns Voir fiche O&U
Description

In case of a miss-oriented crown, this device ejects upside-down crown and send them to a collection box.

Integrated in the cap chute at crown feeder discharge, this system operates without any compressed air

Avantage

FULLY MECHANIC THIS DEVICE IS NOT USING COMPRESSED AIR WITH HIGHER EFFICIENCY

Efficiency

  • No filler stoppage due to upside-down crown caps
  • Mechanical device without compressed air

Product quality

  • No pollution of the crowns due to compressed air

Safety & Ergonomics

  • Rejected crowns collected in a box or return to floor-level
  • Reduced noise level

Flexibility

  • 100% well oriented crowns to the crowner
Message clé
No more stops in the crowner due to crowns not correctly positioned Device replacing existing rejection system
Application machine
  • GEBO Aidlin CR
CAP006 - Crown Telescopic Chute (Gebo patent) Voir fiche O&U
Description

Removing the transition chute, this system allows a bottle format changeover without any intervention.

Crowner movement are automatically followed

 

Avantage

FULLY MECHANIC THIS DEVICE DOES’NT REQUEST OPERATOR ACTIONS FOR CHANGE-OVER OF BOTTLE HEIGHT

Efficiency

  • Eliminate changeover time.

Product quality

  • Chute adjustment is done once for all and does not need any fine tuning at each change-over

Safety & Ergonomics

  • Eliminate the risk of potential damage during the changeover
  • No change-over parts to store and handle

Flexibility

  • Can accommodate multiple bottle sizes
  • Telescopic chute’s stroke is covering maintenance position of the crowner
Message clé
Replace old transition chutes with new model following automatically crwoner height adjustments to bottles
Application machine

GEBO Aidlin CR

CAP007 - Octabin Dumper Voir fiche O&U
Description

Allow feeding of the cap / crown feeder with a high capacity octabin. Operator is no more feeding the system by hand with small carton boxes.

Avantage

FULLY AUTOMATIC, THIS DEVICE ALLOWS OPERATOR TO FOCUS ON OTHER TASKS THAN FEEDING THE CAP/CROWN FEEDER. AVOID LINE STOPPAGE DUE TO LACK OF MANUAL FEEDING DONE TO LATE

Efficiency

  • Eliminate filler stoppage due to lack of manual feeding done to late

Safety & Ergonomy

  • Eliminate manual loading of carton box inside the hopper
  • Less feeding of the cap feeder system due to high capacity of the Octabin

Flexibility

  • Can accommodate all GEBO Cap feeder and Crown feeder
  • Can be installed in raw material storage, caps/crowns could be conveyed by bulk conveyor
  • Can treat Octabin / Gitter box / Square box
Message clé
Forget feeding your capfeeder
Application machine

GEBO Aidlin

GEBO Aidlin CR

CAP008 - Trickle Feeder, TK20, TK40 & TK100 Voir fiche O&U
Description

The Trickle Feeder is the buffer of a bulk feeding system. Its function is to add to the material holding capacity of a line and elevate caps at an ideal transit height to a sorting solution. Its implantation can be improved with the installation of a Dumper or a Tilter to further reduce material replenishment frequency.

 

Maintenance

  • The system is composed of a low amount of moving parts, wash-down safe and easy to clean out.

Productivity

  • The large hopper capacity reduces material reloading frequency.

Safety & Ergonomic

  • The Trickle Feeder can easily connect directly to a cap feeder or with bulk conveyor to allow remote location of equipment for operation ergonomics.

Flexibility & Reliability

  • The modular design allows for different hopper sizes and it can reach high discharge elevations.

Can be implemented on a variety of Sidel and competitors’  cap feeding and cap sorting equipment.

Message clé
Increase your capfeeding system capacity
Application machine
  • AIDLIN® Premier,
  • AIDLIN® 24, 24CR,
  • AIDLIN®18-18, 24-24
  • Other variants of all generations of AIDLIN®
CAP009 - Corner Dumper Voir fiche O&U
Description

Self-adjustable cover design allows different pallet bin sizes. Cap bins or plastic totes are pneumatically moved up-side down from the loading area toward the bird feed chute. Loading can be performed by lift truck and/or manual pallet jack (jigger). Implantation can be improved with Trickle Feeder and/or Bulk Cap Conveyors, to provide buffer capacity and remote cap feeding.

  • Pallet Capacity: L725mm x W570mm x H715mm, (L28.5’’ x W22.5’’ x H34’’ to H28.25’’)
  • System Foot Print: 725mm x 570mm, (L28.5’’ x W22.5’’)
  • System Weight: ~1180kg, (~2600lbs)
  • Consumption: 34m3/h @0.55MPA, (20 SCFM @80PSI)
  • Controller (PLC): supplied if stand-alone (without cap feeder), Allen-Bradley components,
  • Standards: UL listed components, FDA compliant, (As per North American standards)

 

The Corner Dumper can be further customized to client’s needs.

Avantage

Maintenance

  • The system is wash-down safe and easy to clean out.

Productivity

  • Continuous feeding without operator intervention.

Safety & Ergonomic

  • The system is equipped with a security fence with electrical curtain and floor sweeping safety laser.
  • The system is powered by Festo safety rated pneumatic components.

Flexibility & Reliability

  • The self-adjustable cover allows different pallet bin sizes to be loaded in the Corner Dumper, up to L1270mm x W1270mm x 864mm to 1270mm – 100kg  (L50’’ x W50’’ x H34’’ to 50’’ – 220lbs)
Message clé
Feed your feeder without stopping
Application machine
  • AIDLIN® 12,
  • AIDLIN® 24, 24CR,
  • AIDLIN®18-18, 24-24
  • Other variants of all generations of AIDLIN® produ
CAP010 - Hopper Ionizer bar Voir fiche O&U
Description

A Hopper Ionizer Bar is used in cases where upside down caps tend to stick to the belt through the speed bump and are not sorted correctly due to static electricity. Dry air/environment can cause static to form. The Hopper Ionizer Bar neutralizes the static electricity from the hopper by spreading ionized air on the caps to prevent this bonding effect to the belt.

 

  • Available for Belt Widths: 305mm to 762mm (12in to 30in),
  • Control: 120V and 24V,
  • Standards: CE & IP66 rated for protection against particulate and splash, UL listed bars are also available

 

The Hopper Ionizer Bar retrofit can be further customized to client’s needs.

Avantage

Productivity

  • It reduces down time due to upside down caps jams.
  • The Hopper Ionizer Bar reduces the quantity of caps ejected by the Up-Side Down Cap Reject and wrongly discarded as bad caps.

Flexibility & Reliability

  • It can be integrated into the Cap Feeder panel.
  • This equipment reduces the probability of an upside down cap making it to the capper and causing faults or damaging equipment.
Message clé
Reduce the false rejection and increase your machine efficiency
Application machine
  • AIDLIN® 12,
  • AIDLIN® 24, 24CR,
  • AIDLIN®18-18, 24-24
  • Other variants of all generations of AIDLIN® produ
CAP011 - Stainless steel guides for Cap Air Conveyors Voir fiche O&U
Description

Stainless Steel Air Conveyor Guides reduce cleaning frequency due to plastic deposit and plastic filament formation along the Flat Top Air Conveyor (FTAC). The Stainless Steel Guides retrofit help specifically with small lightweight closures and closures that tend to leave residue on guides. The reduced coefficient of friction and less abrasive surface do not promote cap degradation and plastic residue buildup.

 

 

  • Guide material: Stainless Steel 304, (FDA)
Avantage

Maintenance

  • Stainless Steel guides are easily cleaned with a dry cloth, no need to use abrasives to clean surfaces.

Productivity

  •  Reduce cleaning downtime.
Message clé
Cut your cleaning time
Application machine
  • AIDLIN® Gebo & Sidel Cap Air Conveyors
CAP012 - Cap Water Rinser Voir fiche O&U
Description

The Water Rinser unit rinses closures with customer process, pre-filtered water, to eliminate dust particles. A drain collects the waste water dust particles

  • Single Lane Water Rinser Cassing Dimension: L340  x W215mm x H255 (L13.5’’ x W8.5’’ x H10’’),
  • Dual Lane Water Rinser Cassing Dimension: L340  x W300mm x H255 (L13.5’’ x W12’’ x H10’’),
  • Single/Dual Unit’s Weight: ~ 5 kg/8kg (11lbs/18lbs),
  • Electric power: N/A
  • Compressed air supply: N/A,
  • Can interface with cap feeder or be controlled manually.

The Water Rinser can be further customized to client’s needs.

Avantage

Maintenance

  • The Water Rinser is a low maintenance unit.
  • It can be easily accessed for maintenance depending on the installation location.
  • It lessens the dedusting maintenance required downstream of the unit.

Safety & Ergonomic

  • The exhausted water allows for a controled recovery of the dust.

Flexibility & Reliability

  • The modular design facilitates installation and implementation. The unit can be installed remotely, directly on top or even within the capper’s structure for high proximity to the capping point.
Message clé
Rinse the caps before using them
Application machine
  • Tube Chute,
  • Competition Chutes,
  • AIDLIN® 12,
  • AIDLIN® 24, 24CR,
  • AIDLIN®18-18, 24-24,
  • Other variants of all generations of AIDLIN® products,
  • OptiFeed®
CAP013 - Closure vision control Module Voir fiche O&U
Description

-Power consumption < 1,5 kW

-Noise emission <80 dB

-PLC embedded & HMI 12”

-Height < 2,1mt / remain up for transportation

-Elevation up to 6,2 mt

-Vision Camera integrated

     L1: upside down & roundness & colour (option)

     L2: +sealing ring integrity

Avantage

Product Quality
- Integrated Vision for full closure compliance
- Pressure free elevation at any speed
Efficiency
- Low and High Speed
- On-the-fly closure rejection
- MTBF ≥ 12 hours
- Reduced rejection of full bottles at filler’s outlet due to bad closure application
Safety & Ergonomic
- Full access of main parts at floor level
- Optimized MTTR
Flexibility
- Highly compact device
- Variable heights up to 6.2 meters
- Plug-&-Play, fully interconnected device

Estimate ROI < 3 years

Message clé
Increase equipment efficiency and secure product quality
Application machine

GEBO Aidlin

GEBO Aidlin CR

CAP014 - OptiFeed™ (plastic or crown caps) Voir fiche O&U
Description

-Power consumption < 1,5 kW

-Noise emission <80 dB

-HMI 12”

-Height < 2,1mt / remain up for transportation

-Elevation up to 6,2 mt

-Vision Camera integrated

    -L1: upside down & roundness & colour (option)

    -L2: +sealing ring integrity

 

-More than 150 OptiFeed ordered, 4 on the crown declination

 

Avantage

TCO

-Efficiency achieved > 99,5%

-Optimized MTTR

-Optimized power consumption (no air)

-Full access to all parts for maintenance & cleaning

-Caps rejection w/o stopping caps flow

-Smart HMI: maintenance pages, EIT interface, Vision pages

-High flexibility & fast C/O

 

Product quality

-Smooth cap orientation

-Vision integrated preserving product quality

 

Sustainability & Hygiene

-No air

-Low power consumption

-Waterfall cap orientation

-Integrated suction unit

 

Estimate ROI < 3 years

 

Reduced footprint by up to 75%

Message clé
Free your mind on your closure feeding
Application machine

Sidel capfeeder replacement. For competitor equipment, to be evaluated.

CB001 - New motion CPU Voir fiche O&U
Description

-The current CPU equipped on your current Compact blower (Siemens D435-1 or D445-1) is not anymore available from the manufacturer.

-The new solution need a software adaption and a wiring modification to be put in place.

Avantage

-Replacement of the motion CPU

-New CPU offering an enhanced diagnostic module thanks to a webserver allowing an easier troubleshoutting.

Message clé
Anticipate spare parts shortage
Application machine

Compact Blowers

CB002 - Compact blower HMI Upgrade Voir fiche O&U
Description
-The current screen equipped on current Compact blower (Siemens MP370 or Siemens MP377) is not anymore available from the manufacturer.-The new screen solution need a software adaption and a new mechanical interface (Size increasing)
Avantage
-Replacement of the compact blower screen -Anticipate spare parts shortage
Message clé
Anticipate spare parts shortage
Application machine
Compact blowers