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CAP001 - Cap De-dusting device View O&U sheet
Description

Ionized compressed air sprayed on both sides of the cap in a treatment box connected to a vacuum device.

Treatment box is install on the cap chute; technical box stays on the floor or on the top of the filler.

Compressed air filtration is at 0.01 microns, ionized air generator and vacuuming system enclosed in a stainless steel box (technical box)

Benefits

THE CAP IONISER REDUCE DRASTICALY CAP DUST BEFORE CAPPER ENTRY

Product quality

  • Increase the cleanness of the caps

Safety & Ergonomics

  • Low maintenance requirement
  • Reduce cleaning times

Felxibility

  • Applicable for all kind of plastic caps
  • Possibility to stop the line in case of cap dedusting stoppage (optional)

 

Key message
Secure product quality by removing the dust from caps
Machine application

Available on our models of cap feeder GEBO Aidlin and GEBO OPTIFEED, including competitor’s cap rails

CAP002 - Air Knife View O&U sheet
Description

Cap Feeder belt discharge is powered by compressed air (54 Nm3/h – 7 bar). The aim of this option is to save the compressed air consumption by the usage of filtered air from an electrical fan.

Positioning on the back of the Cap Feeder (no impact on foot print).

Blow-off system allows to eliminate Cap Feeder compressed air at sorted closure discharge cover.

It is composed of three main parts :

  1. Three-stage HEPA filtration blowing unit,
  2. Discharge cover with air manifold and air jets,
  3. Overhead clean-out, to empty the closures from the hopper.
Benefits

THE AIR KNIFE REMOVE COMPLETELY THE NEED OF COMPRESSED AIR WITH LESS NOISE FOR YOUR GEBO AIDLIN CAP FEEDER

Cost optimisation

  • Energy saving: cost saving up to 50%

Product quality

  • 5 microns filtration

Safety & Ergonomics

  • Noise reduction
  • Easy maintenance access to the filters at floor level

Flexibility

  • Independent of factory compressed air network quality and pressure
  • Available for high speed lines
  • Same performance as with compressed air
Key message
Blown air instead of compressed air use
Machine application

Available on our models of cap feeder GEBO AIDLIN

CAP003 - Blow-off discharge for crowns View O&U sheet
Description

Crown Feeder belt discharge is powered by compressed air (72 Nm3/h – 7 bar). The aim of this option is to save the compressed air consumption by the usage of filtered air from an electrical fan.

The fan is self-standing and located nearby the Crown Feeder (Stainless steel piping available in option)

Benefits

THE BLOW-OFF DISCHARGE REMOVE COMPLETELY THE NEED OF COMPRESSED AIR WITH LESS NOISE FOR YOUR GEBO AIDLIN CR CROWN FEEDER

Cost optimisation

  • Energy saving: cost saving up to 50%

Product quality

  • HEPA filtration (H12 filtration level)

Safety & Ergonomics

  • Noise reduction
  • Easy maintenance access to the filters at floor level

Flexibility

  • Independent of factory compressed air network quality and pressure
  • Available for high speed lines up to 90 000 cph
  • Same performance as with compressed air
Key message
Get rid of compressed air for your capfeeder. Blown air instead of compressed air use.
Machine application

GEBO Aidlin CR

CAP004 - Crown De-dusting Device View O&U sheet
Description

Air generated by an electrical fan is sprayed on the crowns into a treatment box connected to a vacuum device.

Enclosure in PET and stainless steel at the crown feeder discharge with piping in plastic (stainless steel in option) plus a self-standing central unit on the floor

Benefits

THE CROWN DEDUSTING DEVICE REDUCE DRASTICALY CROWN DUST BEFORE CROWNER ENTRY

Product quality

  • Increase the cleanness of the crowns
  • Enclosures are in place to avoid dust spraying and environment pollution
  • Air filtration with 2 filters Opa F7.

Safety & Ergonomics

  • Low maintenance requirement
  • Easy access to the filters for replacement.
  • Dust is collected on the lower part of the unit for easy access
  • Automatic filter cleaning with pulsed compressed air jets
  • Reduce cleaning times

Flexibility

  • Autonomous device
  • Line is automatically stopped in case of crown dedusting stoppage
Key message
Remove dust coming from crowns storage friction before entering the capper
Machine application

GEBO Aidlin CR

CAP005 - Rejection system for “upside-down"crowns View O&U sheet
Description

In case of a miss-oriented crown, this device ejects upside-down crown and send them to a collection box.

Integrated in the cap chute at crown feeder discharge, this system operates without any compressed air

Benefits

FULLY MECHANIC THIS DEVICE IS NOT USING COMPRESSED AIR WITH HIGHER EFFICIENCY

Efficiency

  • No filler stoppage due to upside-down crown caps
  • Mechanical device without compressed air

Product quality

  • No pollution of the crowns due to compressed air

Safety & Ergonomics

  • Rejected crowns collected in a box or return to floor-level
  • Reduced noise level

Flexibility

  • 100% well oriented crowns to the crowner
Key message
No more stops in the crowner due to crowns not correctly positioned Device replacing existing rejection system
Machine application
  • GEBO Aidlin CR
CAP006 - Crown Telescopic Chute (Gebo patent) View O&U sheet
Description

Removing the transition chute, this system allows a bottle format changeover without any intervention.

Crowner movement are automatically followed

 

Benefits

FULLY MECHANIC THIS DEVICE DOES’NT REQUEST OPERATOR ACTIONS FOR CHANGE-OVER OF BOTTLE HEIGHT

Efficiency

  • Eliminate changeover time.

Product quality

  • Chute adjustment is done once for all and does not need any fine tuning at each change-over

Safety & Ergonomics

  • Eliminate the risk of potential damage during the changeover
  • No change-over parts to store and handle

Flexibility

  • Can accommodate multiple bottle sizes
  • Telescopic chute’s stroke is covering maintenance position of the crowner
Key message
Replace old transition chutes with new model following automatically crwoner height adjustments to bottles
Machine application

GEBO Aidlin CR

CAP007 - Octabin Dumper View O&U sheet
Description

Allow feeding of the cap / crown feeder with a high capacity octabin. Operator is no more feeding the system by hand with small carton boxes.

Benefits

FULLY AUTOMATIC, THIS DEVICE ALLOWS OPERATOR TO FOCUS ON OTHER TASKS THAN FEEDING THE CAP/CROWN FEEDER. AVOID LINE STOPPAGE DUE TO LACK OF MANUAL FEEDING DONE TO LATE

Efficiency

  • Eliminate filler stoppage due to lack of manual feeding done to late

Safety & Ergonomy

  • Eliminate manual loading of carton box inside the hopper
  • Less feeding of the cap feeder system due to high capacity of the Octabin

Flexibility

  • Can accommodate all GEBO Cap feeder and Crown feeder
  • Can be installed in raw material storage, caps/crowns could be conveyed by bulk conveyor
  • Can treat Octabin / Gitter box / Square box
Key message
Forget feeding your capfeeder
Machine application

GEBO Aidlin

GEBO Aidlin CR

CAP008 - Trickle Feeder, TK20, TK40 & TK100 View O&U sheet
Description

The Trickle Feeder is the buffer of a bulk feeding system. Its function is to add to the material holding capacity of a line and elevate caps at an ideal transit height to a sorting solution. Its implantation can be improved with the installation of a Dumper or a Tilter to further reduce material replenishment frequency.

 

Maintenance

  • The system is composed of a low amount of moving parts, wash-down safe and easy to clean out.

Productivity

  • The large hopper capacity reduces material reloading frequency.

Safety & Ergonomic

  • The Trickle Feeder can easily connect directly to a cap feeder or with bulk conveyor to allow remote location of equipment for operation ergonomics.

Flexibility & Reliability

  • The modular design allows for different hopper sizes and it can reach high discharge elevations.

Can be implemented on a variety of Sidel and competitors’  cap feeding and cap sorting equipment.

Key message
Increase your capfeeding system capacity
Machine application
  • AIDLIN® Premier,
  • AIDLIN® 24, 24CR,
  • AIDLIN®18-18, 24-24
  • Other variants of all generations of AIDLIN®
CAP009 - Corner Dumper View O&U sheet
Description

Self-adjustable cover design allows different pallet bin sizes. Cap bins or plastic totes are pneumatically moved up-side down from the loading area toward the bird feed chute. Loading can be performed by lift truck and/or manual pallet jack (jigger). Implantation can be improved with Trickle Feeder and/or Bulk Cap Conveyors, to provide buffer capacity and remote cap feeding.

  • Pallet Capacity: L725mm x W570mm x H715mm, (L28.5’’ x W22.5’’ x H34’’ to H28.25’’)
  • System Foot Print: 725mm x 570mm, (L28.5’’ x W22.5’’)
  • System Weight: ~1180kg, (~2600lbs)
  • Consumption: 34m3/h @0.55MPA, (20 SCFM @80PSI)
  • Controller (PLC): supplied if stand-alone (without cap feeder), Allen-Bradley components,
  • Standards: UL listed components, FDA compliant, (As per North American standards)

 

The Corner Dumper can be further customized to client’s needs.

Benefits

Maintenance

  • The system is wash-down safe and easy to clean out.

Productivity

  • Continuous feeding without operator intervention.

Safety & Ergonomic

  • The system is equipped with a security fence with electrical curtain and floor sweeping safety laser.
  • The system is powered by Festo safety rated pneumatic components.

Flexibility & Reliability

  • The self-adjustable cover allows different pallet bin sizes to be loaded in the Corner Dumper, up to L1270mm x W1270mm x 864mm to 1270mm – 100kg  (L50’’ x W50’’ x H34’’ to 50’’ – 220lbs)
Key message
Feed your feeder without stopping
Machine application
  • AIDLIN® 12,
  • AIDLIN® 24, 24CR,
  • AIDLIN®18-18, 24-24
  • Other variants of all generations of AIDLIN® produ
CAP010 - Hopper Ionizer bar View O&U sheet
Description

A Hopper Ionizer Bar is used in cases where upside down caps tend to stick to the belt through the speed bump and are not sorted correctly due to static electricity. Dry air/environment can cause static to form. The Hopper Ionizer Bar neutralizes the static electricity from the hopper by spreading ionized air on the caps to prevent this bonding effect to the belt.

 

  • Available for Belt Widths: 305mm to 762mm (12in to 30in),
  • Control: 120V and 24V,
  • Standards: CE & IP66 rated for protection against particulate and splash, UL listed bars are also available

 

The Hopper Ionizer Bar retrofit can be further customized to client’s needs.

Benefits

Productivity

  • It reduces down time due to upside down caps jams.
  • The Hopper Ionizer Bar reduces the quantity of caps ejected by the Up-Side Down Cap Reject and wrongly discarded as bad caps.

Flexibility & Reliability

  • It can be integrated into the Cap Feeder panel.
  • This equipment reduces the probability of an upside down cap making it to the capper and causing faults or damaging equipment.
Key message
Reduce the false rejection and increase your machine efficiency
Machine application
  • AIDLIN® 12,
  • AIDLIN® 24, 24CR,
  • AIDLIN®18-18, 24-24
  • Other variants of all generations of AIDLIN® produ
CAP011 - Stainless steel guides for Cap Air Conveyors View O&U sheet
Description

Stainless Steel Air Conveyor Guides reduce cleaning frequency due to plastic deposit and plastic filament formation along the Flat Top Air Conveyor (FTAC). The Stainless Steel Guides retrofit help specifically with small lightweight closures and closures that tend to leave residue on guides. The reduced coefficient of friction and less abrasive surface do not promote cap degradation and plastic residue buildup.

 

 

  • Guide material: Stainless Steel 304, (FDA)
Benefits

Maintenance

  • Stainless Steel guides are easily cleaned with a dry cloth, no need to use abrasives to clean surfaces.

Productivity

  •  Reduce cleaning downtime.
Key message
Cut your cleaning time
Machine application
  • AIDLIN® Gebo & Sidel Cap Air Conveyors
CAP012 - Cap Water Rinser View O&U sheet
Description

The Water Rinser unit rinses closures with customer process, pre-filtered water, to eliminate dust particles. A drain collects the waste water dust particles

  • Single Lane Water Rinser Cassing Dimension: L340  x W215mm x H255 (L13.5’’ x W8.5’’ x H10’’),
  • Dual Lane Water Rinser Cassing Dimension: L340  x W300mm x H255 (L13.5’’ x W12’’ x H10’’),
  • Single/Dual Unit’s Weight: ~ 5 kg/8kg (11lbs/18lbs),
  • Electric power: N/A
  • Compressed air supply: N/A,
  • Can interface with cap feeder or be controlled manually.

The Water Rinser can be further customized to client’s needs.

Benefits

Maintenance

  • The Water Rinser is a low maintenance unit.
  • It can be easily accessed for maintenance depending on the installation location.
  • It lessens the dedusting maintenance required downstream of the unit.

Safety & Ergonomic

  • The exhausted water allows for a controled recovery of the dust.

Flexibility & Reliability

  • The modular design facilitates installation and implementation. The unit can be installed remotely, directly on top or even within the capper’s structure for high proximity to the capping point.
Key message
Rinse the caps before using them
Machine application
  • Tube Chute,
  • Competition Chutes,
  • AIDLIN® 12,
  • AIDLIN® 24, 24CR,
  • AIDLIN®18-18, 24-24,
  • Other variants of all generations of AIDLIN® products,
  • OptiFeed®
CAP013 - Closure vision control Module View O&U sheet
Description

-Power consumption < 1,5 kW

-Noise emission <80 dB

-PLC embedded & HMI 12”

-Height < 2,1mt / remain up for transportation

-Elevation up to 6,2 mt

-Vision Camera integrated

     L1: upside down & roundness & colour (option)

     L2: +sealing ring integrity

Benefits

Product Quality
- Integrated Vision for full closure compliance
- Pressure free elevation at any speed
Efficiency
- Low and High Speed
- On-the-fly closure rejection
- MTBF ≥ 12 hours
- Reduced rejection of full bottles at filler’s outlet due to bad closure application
Safety & Ergonomic
- Full access of main parts at floor level
- Optimized MTTR
Flexibility
- Highly compact device
- Variable heights up to 6.2 meters
- Plug-&-Play, fully interconnected device

Estimate ROI < 3 years

Key message
Increase equipment efficiency and secure product quality
Machine application

GEBO Aidlin

GEBO Aidlin CR

CAP014 - OptiFeed™ (plastic or crown caps) View O&U sheet
Description

-Power consumption < 1,5 kW

-Noise emission <80 dB

-HMI 12”

-Height < 2,1mt / remain up for transportation

-Elevation up to 6,2 mt

-Vision Camera integrated

    -L1: upside down & roundness & colour (option)

    -L2: +sealing ring integrity

 

-More than 150 OptiFeed ordered, 4 on the crown declination

 

Benefits

TCO

-Efficiency achieved > 99,5%

-Optimized MTTR

-Optimized power consumption (no air)

-Full access to all parts for maintenance & cleaning

-Caps rejection w/o stopping caps flow

-Smart HMI: maintenance pages, EIT interface, Vision pages

-High flexibility & fast C/O

 

Product quality

-Smooth cap orientation

-Vision integrated preserving product quality

 

Sustainability & Hygiene

-No air

-Low power consumption

-Waterfall cap orientation

-Integrated suction unit

 

Estimate ROI < 3 years

 

Reduced footprint by up to 75%

Key message
Free your mind on your closure feeding
Machine application

Sidel capfeeder replacement. For competitor equipment, to be evaluated.

CB001 - New motion CPU View O&U sheet
Description

-The current CPU equipped on your current Compact blower (Siemens D435-1 or D445-1) is not anymore available from the manufacturer.

-The new solution need a software adaption and a wiring modification to be put in place.

Benefits

-Replacement of the motion CPU

-New CPU offering an enhanced diagnostic module thanks to a webserver allowing an easier troubleshoutting.

Key message
Anticipate spare parts shortage
Machine application

Compact Blowers

CB002 - Compact blower HMI Upgrade View O&U sheet
Description
-The current screen equipped on current Compact blower (Siemens MP370 or Siemens MP377) is not anymore available from the manufacturer.-The new screen solution need a software adaption and a new mechanical interface (Size increasing)
Benefits
-Replacement of the compact blower screen -Anticipate spare parts shortage
Key message
Anticipate spare parts shortage
Machine application
Compact blowers
CB003 - Compact Heating box upgrade View O&U sheet
Description
-Replacement of the heating box with an equivalent: an Olicorps box can thus be replaced with a Siemens box without the need for any change in automated procedures..
Benefits
-Able to use the last version of Sidel Heating Box -Improvement on the reliability of Heating box.. -Complete interchangeability & flexibility between Heating box moldels..
Key message
-Anticipate spare parts shortage
Machine application
Compact blowers
CB004 - New oven ventilation and preform elevator drive View O&U sheet
Description

-Replacement of oven ventilation and preform elevator drive

-The drives used for oven ventilation and preform elevator  on your current Compact blower  (Siemens Micromaster or Danfoss VLT2800)  is not anymore available from the manufacturer..

-The replacement solution include

 -a software modification

 -a wiring modification

 -new drives

Benefits

Replacement of the oven ventilation and preform elevator drive by new one

Key message
Anticipate spare parts shortage
Machine application

Compact blowers

CB005 - New oven motor View O&U sheet
Description

Replacement of oven motor

-The oven motor used on Compact blower is not available anymore from the manufacturer.

-Replacement solution include

New motor

New encoder

New mechanical support

New software update

Benefits

Replacement of the oven motor and encoder by a new one

Key message
Maintain of production in the event of failure
Machine application

Compact Blowers

CB006 - New transfer motor View O&U sheet
Description

- The transfer motor used on Compact blower is not available anymore from the manufacturer..

 

- Replacement solution include

   New motor

   New mechanical interface  (pulley, motor support)

   New software update

 

* This new motor works only with last generation of CPU. The retrofit CB001 Simotion CPU  replacement may  be mandatory as well to install this new motor

Benefits

Anticipate the shortage of spare parts

Key message
Anticipate the shortage of spare parts
Machine application

Compact Blowers