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973 - Quick-change stretching stopper View O&U sheet
Description

A support permanently fixed on the console accomodates the sleeves of variable length, defined as a function of the stretching stroke.The other components are identical to the current stopper (stopper head, shock absorber).

The stopper is held in place in its housing by its own weight, like the stopper on the universal blower.

Benefits

-Time saving

-Quick dismantling and setting up

-Perfect match with the bottle-switch option

Key message
Reduce the changeover time
Machine application

All Series 2

975 - Universal mold base for Series 2 View O&U sheet
Description

- (1) Normally down base mold becomes (2) normally up base mold.

- (3) Base mold down cam and (4) base mold up cam are merged together: (5) only one cam

- Base mold stroke is reduced to 56 mm

Benefits

-Better reliability, a single base mold cam, no more pivot, no more pneumatic cylinder, less wearing parts, less maintenance.

-Safer and quicker format change over.

-Perfect match with the speed up kit upgrade (n°965) , thanks to the shorter stroke.

-Same parts than Universal machines.

Key message
Less downtime and reduce maintenance cost
Machine application

Blowers S2 - PM, MM, GM, TM

976s1 - Square shell holder (Bottle Switch type) View O&U sheet
Description

- The operator unlocks the two shells by rotating a lever, then removes the current shell and installs the new ones.

- Under these conditions, 30 seconds are estimated per station to change the shells

Benefits

-Greater flexibility and machine availability.

-Cost effective, less downtime, better TCO

Key message
Reduced downtime and improved productivity
Machine application

Series1 with square GUPM

976s2 - Square shell holder (Bottle Switch type) View O&U sheet
Description

- The operator unlocks the two shells by rotating a lever, then removes the current shell and installs the new ones.

- Under these conditions, 30 seconds are estimated per station to change the shells

Benefits

-Greater flexibility and machine availability

-Cost effective, less downtime, better TCO

-Simple and ergonomic, tool-free operations

On Series 2, we advise adding the tool-less stretching stopper (catalogue code 973), to reduce changeover time even further

Key message
Reduced downtime and improved productivity
Machine application

Series2 with square GUPM

977 - Bearing spindle chain on Series2 View O&U sheet
Description

The bearing spindle chain replaces the traditional chain.It incorporates the latest developments already enjoyable on the reinforced chain, but has an operation life even longer.

The use of ball bearings in place of the self-lubricating bushings increases the machine productivity by reducing the frequency of maintenance operations.

Benefits

- We are targeting 24,000h or 4 years of operation before considering a replacement of the complete assembly

-This means increased machine availability and less maintenance

Key message
Reduce maintenance expenses on the spindle chain
Machine application

All Series 2

978 - ECOVEN S2 View O&U sheet
Description

-New adjustment block/oven support: Independent setting of neck cooling shield for more stability

-Ecoven module for lamps cooling: The Super Cobra is replaced by a fan dedicated to each module

-Heating modules: Only 8 IR lamps, more efficient lamps, ceramic wall and top reflector

-Ceramic oven top reflector, adjustable in height to fit all preform lengths

Benefits

-20% to 45% less electrical consumption

-Fewer lamps for 11% less installed power

-Sharper heating: Sharp zoning on preform surface and optimized under-neck stretching

-Easier to maintain: Heating module can be serviced on the bench while the machine runs with a spare module

-Ceramics are self-cleaning via pyrolysis effect

 

Yearly avoided Green House Gas emissions - Up to 166t CO2 (*)

(*) Result for an SBO 10 producing 1l bottle

     a. 15000 bottle/h speed rate

     b. 6000h production time / year

Key message
Reduce electricity consumption by 20% to 45% (Yearly avoided Green House Gas emissions - Up to 166t CO2 (*))
Machine application

Blowers S2 except PM & PH models

979 - Reinforced Mold Open-Close Cam for SBO 28 Series2 View O&U sheet
Description

The new solution proposes

-A complete mold open-close cam assembly, machined from core-hardened steel, which is harder than the high-performance steel used in the current cam.

-A cam race with a width of 72 mm (instead of 62 mm), for better stress distribution.

Benefits

-Longer cam lifetime thanks to the oversized design and the new materials

-Increased machine productivity

-Lower maintenance costs

Key message
Lower maintenance costs and increased productivity
Machine application

SBO28 Series2

982 - Regulation of water temperature in the S2 oven View O&U sheet
Description

Thanks to tighter regulation, the cooling ramps receive just the right quantity of chilled water.

Benefits

-Decrease in chilled water requirements.

-Prevents the formation of condensation.

-Longer life for cooling ramps.

Key message
Reduce chilled water consumption and condensation phenomena
Machine application

All S2 blowers EXCEPT PM models

983 - Bottle pressure control device on Series2 View O&U sheet
Description

-By doing the pressure check in two points during the blowing phase, the system can identify and eject bottles with the following faults:

       -Micro-holes

       -Bad shape of the bottle bottom (unfinished blowing process)

-All necessary pressure sensors are already installed on the blower

-100% software application

Benefits

- More production time by reducing line stoppages

- Detection system performance close to vision system performance for a more affordable pricing

- Easy to use and very reliable

- Recommended to secure rPET bottle production (Physical Quality Control)

Key message
Improve final product quality and productivity
Machine application

Blowers S2

984 - Long life spindle chain (riveted assembly) View O&U sheet
Description

-Average life 18 000 hours.

-Better resistance to elongation, resulting in a more efficient synchronisation at preform transfer.

-Ossicles profile optimized to eliminate friction.Ring in polyacetal for improved contact with the tensioner wheel.

-Installation possible on SBO 4, SBO 6, SBO 10, SBO 16, and SBO 24/26.Additional parts like turning ramps will be replaced.

Benefits

-This new solution greatly reduces the elongation of the chain and increase its service life by 50%.

-Improved stability over the time, of the preform conveying (better accuracy at preform loading, unloading, transfer at oven outlet)

-Less maintenance, thanks to the elimination of the lubrication of the ball joint.

Key message
Extend operating life by 50%
Machine application

All S1 except blowers with track ovens, circular ovens, bi-cavity ovens

985 - SBO 2F: Control panel upgrade View O&U sheet
Description

Delivery of the following items: Siemens TP900 entirely configured touchscreen

Benefits

-Improved man-machine interface: Large screen 100% touch controls

-New process history pages Control band continuously displayed

-Secure machine access with user account and password

-Sustain your investment by avoiding the possible failure of the original panel.

Key message
Improve the efficiency of your blow molder by being proactive
Machine application

SBO 2F (S1 blowers)

991S1 - TE 300 Heat controller replacement on S1 View O&U sheet
Description

-The new TE 300 2.0 replace the current TE 300 model, which is no longer being manufactured

-This solution need a complementary power supply and circuit breaker

-The device will be configurated by Sidel experts in order to fit with your equipment parameters

-You can mix both heat controllers (TE300 1.0 & 2.0) with no impact on equipment performance

 

Product available also on Series2 blowers (991S2)

Benefits

-Secure the same process parameters as the old heat controller

-Extends the service life of Series 1 blowers.

-Spare parts available

Key message
Anticipate spare parts shortage on TE 300 Heat controller
Machine application

Series 1 blowers

991S2 - TE 300 Heat controller replacement on S2 View O&U sheet
Description

-The new TE 300 2.0 replace the current TE 300 model, which is no longer being manufactured

-This solution need a complementary power supply and circuit breaker

-The device will be configurated by Sidel experts in order to fit with your equipment parameters

-You can mix both heat controllers (TE300 1.0 & 2.0) with no impact on equipment performance

 

Product available also on Series1 blowers (991S1)

Benefits

-Secure the same process parameters as the old heat controller

-Extends the service life of Series 2 blowers.

-Spare parts available

Key message
Anticipate spare parts shortage on TE 300 Heat controller
Machine application

Series 2 blowers (EXCEPT

993 - Reinforced neck ventilation at oven end View O&U sheet
Description

Adaptation of ventilation system on necks at oven end, including a specific turbine with air flow housing.

 

Benefits

Product Quality

  • Offer additional neck protection and neck cooling. Give better results in term of neck protection against overheating, by taking advantage of the free space available at the oven turn.
  • Recommended to secure rPET bottle production, especially  focusing on
    • neck protection against overheating
    • process robustness and stability
Key message
Cool down the preforms necks
Machine application

Blowers S2

994 - HMI migration to Windows 10 View O&U sheet
Description

Depending on your current configuration, the proposed kit to migrate your HMI to W10 can include :

-New PCC (B&R AP1180-10/CIT)

-New HD

-New Eprom

-Security controls (patching and hardening) up to date.

Benefits

-In order to reduce the damages and harms caused by human error, cyber security is a must for industrial control systems. 

-Enterprise best practices for defense include basic but extremely important countermeasures like patching systems

-Upgrading your HMI to Windows 10 is your best bet to stay safe from the ever-evolving threats from viruses. 

-The main advantages of Windows 10

  System updates for a longer period

  Windows 10 forces automatic updates

  Excellent virus protection

  Full control over Windows 10

  Lighter and faster operating system

Key message
Operate your business safely, it’s time to upgrade to Windows 10!
Machine application

Series2 blowers (available also for Universal, LI #1051)

995 - Matrix ejection chute and basket for GM S2 View O&U sheet
Description

New chutes

New baskets

Preform and bottle hatch

Collector

Front doors and housing for S2

Benefits
  • Matrix latest solid material replaces the nets
  • Chute can be easly cleaned
  • Robust design
  • Design compatible with dedusting option
  • Basket easier to remove and handle
  • Main components can be dismantled and replaced easily
  • Better safety: anti-intrusion bar in the baskets
  • Easier access to the transfer table once removed
Key message
Improve Health and Safety in the workplace
Machine application

Blower GM Serie 2

AA01 - Belt transmission View O&U sheet
Description

-A belt transmission system can easily replace the cam mechanism when round bottles have to be labeled. In this case, the container can rotate at a fixed speed when the label is applied.

-The belt is driven by an independent servomotor allowing a quick and easy format change.

-The transmission system consists of a brushless drive moving two belts (sometimes may be only one).The function of the main belt is to ensure stable platform rotation when the label is applied to the container.The auxiliary belt helps for a smooth ramp up when platform rotation begins.

Benefits

-Reduced maintenance costs

-Quick format change

-Reduced costs for any new changeover

-Fine tuning

Key message
Reduce maintenance costs
Machine application

Rollquattro labeler F25, F35 and F45 equipped with mechanical cam

AA02 - Three channel distributor View O&U sheet
Description
A modified vacuum distributor plate and vacuum drum wear-plate, allows a more comprehensive control of the label during transfer from the vacuum drum to the container.The additional channel provides a powerful and dedicated vacuum supply to the back pad of the label which gives positive control and releases the label during application.The process uses the channel No.1 to hold the front edge of the label and to release it at its particular point of transfer, and the channel No.3 to hold the back edge of the label and to release it at its particular point of transfer.
Benefits
-Increase the precision and the quality of the label application at high speed for shaped bottles
Key message
Reduce maintenance costs
Machine application
Rollfed labeler F25, F35 and F45
AA04 - Glue fumes extractor View O&U sheet
Description

-One hood covering the glue roller

-A filter for glue particles, located under the labeling station basement, easily accessible for replacement and cleaning

-A fan aspirator placed at the end of the chimney, on the top of the labeler

-Connection pipes

Benefits

Reduced maintenance

• The fan aspirator is located at the end of the chimney. Due to the long distance from the filter and the fan, the glue particles not captured from the filter become cold along the pipe.

• In this way the accumulation of glue particles on the fan blades is consistently reduced and the fan life is also consistently prolonged.

Key message
Improve labeling process and reduce maintenance
Machine application

Rollfed labelerRollquattro F25 - Rollquattro F35

AA05 - Label detection View O&U sheet
Description

A photocell is installed on the  Cutting roller to detect any label remained on the transfer drum

Once the anomaly is detected, a signal is sent to the machine plc to stop the the labelling process (avoiding a label jam)

Benefits

No more label jam on the vacuum transfer drum = no downtime to restore standard working conditions

Immediate restart after labels issue

Key message
Reduce the risks of label jam with the label detector
Machine application

Rollquatro