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580 - Universal nozzle adapter on Series2 View O&U sheet
Description

-By interfacing the Universal™ technology with your Series 2 blowing nozzle, this adapter enables the nozzle sub-assemblies to reach 20 million cycles instead of the usual 10 millions

-Technology has been transferred from Universal™ to Series 2

-Each Universal™ nozzle kit is sent with screwed washer installation equipment

Benefits

-Increase blowing nozzle lifespan by 100%

-Before adapter: 10 million cycles. After adapter: 20 million cycles

-Increased production

-Decreased maintenance time and costs

- Recommended to secure rPET bottle production for:

       a. neck protection

       b. process robustness

.

Key message
Increase blowing nozzle lifespan by 100%
Machine application

All Series 2. Machines with nozzle safety cam need to be investigated.

898 - Pneumatical nozzle View O&U sheet
Description

We propose the replacement of the nozzle cam driven, by pneumatic actuators, based on Series2 technology.

The expected customer benefits should result in a protection of the neck finish during blowing process.

Benefits

-Allows to blow lighter preforms

-Reduces blowing air leaks

-Nozzle cylinders are easy to service, a specific seal kit does exist

Key message
Avoid light weighted neck finish deformation during blowing.
Machine application

SBO 10 Series 1, SBO 16 Series 1

899 - Twister Block - 3 ways valves replacement View O&U sheet
Description

-Time needed for conversion reduced to the minimum: Equivalent air ports (preblowing and blowing), block fully assembled in our workshop (reduce the machine downtime), no modification of the electrical diagram or of the PLC software.

-Available versions: Central or low position exhaust, with or without Air Recovery Kit

Benefits

-More sustainable: No air leaks, reduced dead volume (preblowing and blowing)

-Lower maintenance costs: Cheaper wearing parts (save up to 1,380 €/ year), extended number of blowing cycles (theoretically by up to 100% compared to the previous version)

-Proven technology: Upgrade based and currently used on Universal Blowers

Key message
Reduce air consumption and maintenance costs and improve reliability
Machine application

Series 1: SBO 10, SBO 16, SBO 24/26

903 - Eco lamps for Series1, Eco solutions for oven View O&U sheet
Description

-A very simple replacement of the 2kW infra red lamps by the new 1,700W proximity reflector lamps

-On SBO Series 1 the ECO lamps can be installed without oven modifications whatever the oven pitch (15 mm, 19 mm, progressive)

-Eco Lamps 1700W last at least 5000 hours.

 

Yearly avoided Green House Gas emissions - Up to 66t CO2 (*)

 

(*) Result for an SBO 10  producing 1l bottle

     a. 12000 bottle/h speed rate

     b. 6000h production time / year

Benefits

-Heating electricity consumption can be reduced up to 15%

-At least 15% electricity savings on the oven

-Increased level of radiation

-Better zoning and improved neck protection

-Improved process stability

Combine the ECO lamps with the oven top reflector on Series 1 or Series 2 blowers and get up to 30% power savings

Key message
Reduce electricity consumption up to 15% (Yearly avoided Green House Gas emissions - Up to 66t CO2 (*))
Machine application

Series 1 blowers except heat-set version

912 - Transfer arm with linear guide View O&U sheet
Description

The roller guided transfer arm replaces the S1 self lub bushing guided arm.

-includes S2 quick change head, grippers and setting jig.

-available as well with S1 quick change head.

Benefits

-The latest technology made available on S1

-High positioning  accuracy:

     -vibrations and bending at the end of the gripper are reduced.

     -springs repositioned for operation within their working range

     -no risk of adjustment errors.

-Easy to maintain, longer service life, cleaner

     -lubrication of the guide to be undertaken every 6 years for a rate of 1200 b / h / m.

     -reduction in maintenance costs and time

     -environment of the transfer function made cleaner

-A lighter arm increases as well the life of cams and rollers:

     -aluminium guide rail

     -optimized support

     -total weight reduced by about 1.2kg

Key message
Increase your equipment efficiency
Machine application

Series 1 blowers SBO 4 -  SBO 6 - SBO 10 - SBO 16 - SBO 24/26

913 - Electrical consumption measurement View O&U sheet
Description

-Display the electrical consumption on the HMI home page

-Need a new version of the PLC / HMI software

Benefits

 -Allow to assess the impact of the blowing process recipe on the electricity consumption

 -Instantaneous and average electricity consumption can be monitored

Key message
Optimize your energy consumption
Machine application

Blowers S2

914 - TRANSFER ARMS WITH LINEAR ROLLING GUIDES View O&U sheet
Description

•Replacement of the original transfer  arms fitted with linear ball guides by transfer arms fitted with linear rolling guides.

Preventive maintenance after 20 000 km of back & forth movements.

Cleanliness & best performances.

Standard arm:

Standard arm:

 

 

 

 

 

 

Oriented arm: 

Orientated arm

 

 

 

 

 

 

Arm for dual cavities: 

Arm for dual cavities

 

 

 

 

 

 

 

Oriented arm with controlled gripper:

Orientated arm with controlled gripper:

 

Benefits

High precision positioning:

•vibrations and bending at the extremity of the gripper are reduced.

•no risk of adjustment errors.

 Easy to maintain, longer service life, cleaner:

•the longest possible maintenance free intervals provided by IKO technology.

•reduction in maintenance costs and time, lubrication of the guide required only every 3 years (output rate 1800 b/h/m).

•environment of the transfer function made cleaner

•latest integrated upgraded design

All types of arms are considered:

•standard arms(single and double track cams)

•orientated arm assembly (single and double track cams)

•orientated arm assembly with control grip

•dual cavities

Key message
High precision positioning / Easy to maintain / longer service life / cleaner
Machine application

Serie 2  - all configurations

951 - Speed Up Kit 1600 bphpm View O&U sheet
Description

-Like for the 1530 bphpm speed up kit, the announced rate is a maximum mechanical rate valid only for standard processes (neither HR, neither Refill, nor PH) and fitted with cylindrical GUPM.

-A diagnostic visit has to be forecasted followed by a refurbishing. This upgrade will be performed only if the machines is back to its original conditions.

-Additional 1530 bhm kit for machine number lower than SBO PM 5227, SBO MM  5240, SBO GM  5259.

Benefits

Increase your production capacity through a limited investment.

Key message
Produce more with your current equipment
Machine application

S2 except.PM<5500MM<5500GM<5700Can not be fitted on machines with square GUPM

957 - Universal Air rotary union on Series2 View O&U sheet
Description

Scope of supply:

- 40b / 7b rotary union

- electrical collector

- encoder wheel

- air distributor (on MM and GM)

Benefits

-Longer lifetime: At least 7,000 hours

-Quick on-site installation: 3 days by a Sidel technician

-Quick, easy maintenance of the 40 bar circuit (seal kit installed in 30 min if needed)

-Universal technology available now on Serie2

Key message
Increase your air rotary union lifespan
Machine application

Series2 PM MM GM

960 - DLC locking pins View O&U sheet
Description

Sidel has developed a composite technology to produce grease-free moulds called Kohlox™- -Mould maintenance is simplified and time to maintain mould is reduced

- Moulds stay clean, which means that bottles stay clean as well

- Lighter mould bases, which has a positive impact on cam life

- Longer life for moulds through a decrease in abrasion

Benefits

The new diamond-like coating (DLC) locking pins provide you with a longer life and shorter maintenance for the mould-support unit:

- One lubrication operation per week instead of two

- Forty extra minutes of production per month

- Lower reconditioning frequency, thanks to the low friction coefficient for interacting parts

Key message
Reduce maintenance time and improve hygiene of mould-support unit
Machine application

S1_S2 with cylindrical GUPM

Can not be fitted on machines with SUPM

961 - Compensation pads View O&U sheet
Description

Polyurethane pads advantageously replace the spring washers.

Fits only on square forged GUPM equiped with a compensation chamber (most of the Series1, and a few Series2)

Benefits

Greater reliability

Easier adjustments

Avoid the tedious counting and stacking of the spring washers, when doing a refurbishment

Key message
Square GUPM reliability improvement
Machine application

SBO 1 - SBO 1 Lab - SBO 2/3 - SBO 2F - SBO 4/4 - SBO 4/6 - SBO 6/6 - SBO 6/10 - SBO 10/10 - SBO 10/14 - SBO 16 - SBO 24/26

962 - Eco lamps for Series2, Eco solutions for oven View O&U sheet
Description

-A very simple replacement of the 2kW infra red lamps by the new 1,700W proximity reflector lamps

-On SBO Series 2  the ECO lamps can be installed without oven modifications whatever the oven pitch (15 mm, 19 mm, progressive)

-1,700W ECO lamps last at least 5,000 hours

Benefits

-Up to 15% energy consumption saved with the new eco-lamps on Series 2

-Better zoning and improved neck protection

-Improved process stability

-Quartz tube is mechanically protected

-Processing capabilities remain universal

Combine the ECO lamps with the oven top reflector on Series 1 or Series 2 blowers and get up to 30% power savings

 

 

Yearly avoided Green House Gas emissions - Up to 74t CO2 (*)

(*) Result for an SBO 10 producing 1l bottle

     a. 15000 bottle/h speed rate

     b. 6000h production time / year

Key message
Reduce electricity consumption up to 15% (Yearly avoided Green House Gas emissions - Up to 74t CO2 (*))
Machine application

Series 2 blowers except heat-set version

965 - Speed up kit 1800 bphpm on S2 View O&U sheet
Description

-The announced rate is a maximum mechanical rate valid only for standard processes (neither HR, Refill, or PH) and fitted with a cylindrical GUPM

-A diagnostic visit has to be forecasted followed by a refurbishing. This upgrade will be performed only if the machine is back to its original conditions

-A reading of the process sheets will show if the remaining oven heating capacity is enough for the new speed

-The minimum required PCC version to install this O&U is V2.02; for prior versions, an update of the PCC is mandatory

Benefits

-Reach 1,800 bphpm with your SBO2/2+ thanks to the new speed up kit featuring Universal technology

-A blower with a current rate limited to 1,400, 1,530 or 1,600 can be upgraded to a faster output (the contents of the kit will vary accordingly)

Key message
Produce more with your current equipment
Machine application

Series 2 blowers

966s1 - Oven Top Reflector "dummy lamp" on S1 View O&U sheet
Description

-Ceramic reflector held in place above the preform by an independent, height-adjustable frame

-Part of the radiation, which normally dissipates, is redirected by reflection onto the preform

Benefits

Heating electricity consumption can be reduced up to 15%

Combine the ECO lamps with the oven top reflector on Series 1 and get up to 30% power savings

 

 

Yearly avoided Green House Gas emissions - Up to 66t CO2 (*)

(*) Result for an SBO 10 producing 1l bottle

     a. 12000 bottle/h speed rate

     b. 6000h production time / year

Key message
Reduce your electricity consumption up to 15% (Yearly avoided Green House Gas emissions - Up to 66t CO2 (*))
Machine application

Series 1 blowers: SBO 4, 6, 10, 16 and 24/26

966s2 - Oven Top Reflector "dummy lamp" on S2 View O&U sheet
Description

-Ceramic reflector held in place above the preform by an independent, height-adjustable frame

-Part of the radiation, which normally dissipates, is redirected by reflection onto the preform.

Benefits

Heating electricity consumption can be reduced up to 15%

Combine the ECO lamps with the oven top reflector on Series 2 and get up to 30% power savings

Key message
Reduce your electricity consumption up to 15%
Machine application

Series2 MM & GM. Not available for PM

 

966U - Oven Top Reflector "dummy lamp" on Universal View O&U sheet
Description

-Ceramic reflector held in place above the preform by an independent, height-adjustable frame

-Part of the radiation, which normally dissipates, is redirected by reflection onto the preform

Benefits

Heating electricity consumption can be reduced up to 15%

Key message
Reduce electricity consumption up to 15%
Machine application

All Universal blowers without Ecoven.

Already integrated in the Ecoven on Universal 2 ECO blowers.

967 - Series2 long life spindle chain (snap-head technology) View O&U sheet
Description

-Average lifetime is 18,000 hours or 3 years

-Improved stretching resistance means better synchronization during preform transfer

-Optimized link piece profile to prevent friction

-Polyacetal ring for a better contact with the tensioner wheel

-Inner spring guide ring made of Ertalyte:Prevents wear of self-lubricated bushing

Benefits

-This new solution, combined with the use of new materials (polyacetal and ertalythe), significantly decreases stretching of the chain and increases chain lifetime by 50%

-The use of these new raw materials also reduces friction and eliminates all contamination. The result is up to 30% less maintenance costs

Key message
Increased lifetime by 50%
Machine application

Blowers S2 - MM, GM, TM, oven pitch 40 or 50mm, preferential heating oven, guided type (W bearing)

968 - Bottle switch View O&U sheet
Description

-Sidel's patented Bottle Switch™ improves blow-moulder flexibility by reducing the mould changeover time to less than a minute, cutting downtime in half. This semi-automatic solution is easy for operators and requires no tools.

-The Bottle Switch™  is declined in 5 packs to match to customer needs.

-The Pack 2 contains a set of mould body changeover

-PCC upgrade :

- Only for pack #2 : an upgrade of the PCC version to V2.02 - if the current PCC is ICC 7000 type - is no more mandatory. A software patch, integrated into the V1.10, V1.11, V1.12R1, V1.15R and V2.00R1, was built in order to keep the existing hardware*.*Some exceptions can subsist

Benefits

-Efficiency: 50% less production downtime with only one operator

-Cost optimisation: Less downtime means better TCO

-Safety: Semi-automated system with fewer manual operations

-Simplicity and ergonomics: Tool-free operations and easy access to parts

Key message
Significant decrease in changeover times
Machine application

Series 2 blowers (MM GM ), for the HR machines, RFQ mandatory

969 - Dual vee spindle guiding View O&U sheet
Description

Initially installed on dual cavities blowers, this solution could be deployed on smaller blowers.

With a V shape rail fitted with hardened and grinded edges, the life of the spindle guiding is extended.

Benefits

Increase the spindle chain spanlife

Key message
Highly effective guiding of the spindle.
Machine application

Blowers S2 - MM GM TM

970 - Universal blowing blocks on S2 View O&U sheet
Description

-On each blowing station, a single assembly combines the nozzle cylinder and the valves for preblow, blowing & exhaust.

-By combining the nozzle cylinder and the valves, the dead volume of air is reduced, thus reducing the amount of air needed to pressurize the system.

-Time spent for maintenance is reduced as the valves are easier to dismantle.

Benefits

-Universal technology installed on Series 2 machines results in reduction of air dead volume by reducing the air circuit pipes

-Constant 40 bars air savings, independently of process parameters

-Air savings of up to 20% for a 500ml on a S2 one D34

-Reliable assembly with easier maintenance

-Compatible with air recovery option and with nozzle safety cam

 

Yearly avoided Green House Gas emissions - Up to 71t CO2 (*)

(*) Result for an SBO10 producing 1l bottle

     a. 35 bar blowing pressure

     b. 16000 bottle/h speed rate

     c. 6000h production time / year

Key message
Reduce your blowing air consumption by decreasing the dead volume up to 40%. (Yearly avoided Green House Gas emissions - Up to 71t CO2 (*))
Machine application

All Series 2 except dual cavities machines