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2015 - AirEco2 system View O&U sheet
Description

-Two valves are added per station to allow a second step of recycling / blowing.

Benefits

-Increase component life time due to air filtration

-Filtration on air reused for pre-blow and blowing increasing hygiene level on final product

 

 

Yearly avoided Green House Gas emissions - Up to 33t CO2 (*)

(*) Result for an SBO20 producing 1l bottle

     a. 32 bar blowing pressure

     b. 40000 bottle/h speed rate

     c. 6000h production time / year

Key message
Reduce blowing air consumption and keep safe the final product (Yearly avoided Green House Gas emissions - Up to 33t CO2 (*))
Machine application

MATRIX blowers

2019 - Bottle switch system View O&U sheet
Description

This option includes:

       -the latched shell support which permits the installation and  removal of the mold bodies without tools. The half-mold is locked/unlocked by two sets of hooks controlled by 7 BAR cylinders

       -One 7 BAR supply port for automatic disconnection / connection of the base mold and the shells

Benefits

-Specific pneumatic carriages so that the operator does not have to manually connect and disconnect the mold base hoses

-Cost optimisation: Less downtime means better TCO - Less than 40 seconds for one mold change-over

-Safety: Semi-automated system with fewer manual operations

-Simplicity and ergonomics: Tool-free operations and easy access to parts

Key message
Significant decrease in changeover time
Machine application

Blower Matrix XS / M / L+

2020 - Bottle switch system View O&U sheet
Description

This option includes:

-the latched shell support which allows the installation and  removal of the mold bodies without tools. The half-mold is locked/unlocked by rotating a lever that retracts the fixing latches from the black bar.

-decompression of the hydraulic system each time the machine shuts down in order to facilitate connection/disconnection of molds

-a safety assembly to check that all the shell supports are locked before restarting the machines

Benefits

-Cost optimisation: Less downtime means better TCO

- Less than 40 seconds for one mold change-over

-Safety: Semi-automated system with fewer manual operations

-Simplicity and ergonomics: Tool-free operations and easy access to parts

Key message
Significant decrease in changeover time
Machine application

Matrix L blowers

2023 - Mould O/C lever with hydraulic clamp View O&U sheet
Description

-An ETP-EXPRESS single-screw hydraulic tightening element is integrated into the mold open/close lever.

-It replaces the original RLK cone clamping system

Benefits

-Quick and easy installation

-Adjustment with a single screw, thus reduction of machine downtime

-Improves the lifetime of the mold open/close cam.

-Over 1,000 possible readjustments

 

Key message
Less downtime and improved productivity
Machine application

MATRIX blowers

2026 - Dew point sensor for high pressure air View O&U sheet
Description

This system includes a sample chamber connected to the air circuit with a sensor and a specific application to the control panel (display with alarm threshold value programmed and associated alarm)

Benefits

Monitoring in real time the humidity level on high pressure air circuit

Key message
Protect high pressure air circuit from humidity
Machine application

MATRIX blowers

2029 - Bottle base cooling with atomizer View O&U sheet
Description

-This cooling system uses a mix of water and air spray which is projected onto the bottle bases

-The setting system allows you to adapt the spray to the size of the bottle

-The sensor monitors the density of the spray cloud and indicates any anomalies to the PLC.

-When the last bottle are released from the molds, the PLC stops the spraying by closing the solenoid valves

Benefits

-Cools the bottle bases to prevent them from deforming

-Increase the efficiency and the productivity of the machine

Key message
Prevent bottle base deformation
Machine application

Blowers MATRIX

2031 - Additional IR camera at the oven exit View O&U sheet
Description

-A second camera is installed at the oven exit

-All anomalies are indicated to the PLC

Benefits

Control of preform temperature at the exit of the oven

Key message
Secure blowing process
Machine application

Blowers MATRIX

2032 - Quartz bars View O&U sheet
Description

Installation of a quartz bar between the heating lamp and the preform, in order to concentrate / focus the IR radiation.

Benefits

-Contribute to solve heating problems, especially on the preform under neck area.

-Only for the first zone.

-Recommended to secure rPET bottle production for:

       a. neck protection

       b. process robustness

       c. ensure optimal material distribution

Key message
Improve bottle process flexibility
Machine application

MATRIX blowers

2037 - Preform Dumper View O&U sheet
Description
  • Mechanical device including a moving bin to transfer preforms from the octabin to the hopper
  • moveable cover and a pivoting flap to prevent preforms from falling parts/dust
  • Quick access without opening the doors: safety zone during dumping phases created with light barriers (optional)

 

Standard configuration :

  • When Octabin is positioned, and doors closed: operator to validate with push button on duper electrical cab
  • Automatic dumping depending on hopper low level sensor
  • Automatic hopper cover opening (if any)
  • Automated preform loading system in the hopper for 2 octabins
Benefits
  • Continuous preform feeding without production’s interruption
  • Top bottles’ hygiene/cleanliness thanks to moveable cover (optional)
  • Highest operators' safety standards granted through safety zone (light barriers - optional)
Key message
Higher efficiency in feeding your blower Automated preform loading system in the hopper for 1 or 2 octabins
Machine application

All series of Blowers: S1 - S2 - Universal - Matrix 

2039 - Dehumidifier View O&U sheet
Description

This system is composed by:

-One self supporting dehumidifier

-Air inlet on the top with G4 filtration system

-Cooling heat exchanger

-Condensates collecting

-Cooling water

-Fan

-Outlet on the bottom

-Electrical cabinet

Benefits

-Reduce humidity rate in the blower housing

-Dew point target: mold temperature (+/-2°C) in less than one hour

-Recommended for wettest conditions countries

Key message
Reduce humidity rate in the blower housing
Machine application

Blowers MATRIX

2040 - Magnetic Spindle Tips View O&U sheet
Description

-The new spindle tips technology is inspired from hysteresis coupling that is commonly used on cappers

-The solution brings robustness and avoid the frequent torque adjustments needed on regular friction systems

Benefits

-Increase production time

-No more unplanned machine stops to perform adjustments

-Reduce maintenance costs on spindle chain tips - up to 75% on 5 years production base

Key message
Reduce maintenance cost on your indexing spindle chain
Machine application

MATRIX & Universal blowers

2043 - Led lighting for SBO Series 2, Universal, Matrix View O&U sheet
Description

-Set of LED lighting bars (6 to 11 units according to machine size)

-Fastening brackets included

-New 24V power supply with set of wires

Benefits

-Lighting remains operative even if the machine is disconnected

-No more glass bulb

-Cost effective

Key message
Increase operator safety and secure product quality
Machine application

Blower S2, Universal, Matrx

2044 - Neck Finish Air Cooling View O&U sheet
Description
  • A vortex tube produces refrigerated air from high pressure air skid
  • Low temperature air is blown on the neck finishes trough perforated tubes, with adjustable positioning against the water cooling shields, right below the oven modules
Benefits
  • Maintain neck finish at a suitable temperature
  • Prevent neck finish deformation during blowing
  • Recommended for r-Pet production
Key message
Neck always at the right temperature
Machine application

Universal, Matrix

2045 - Speed up kit Matrix View O&U sheet
Description

-Main technical evolution:

    •UPM

    •Console

    •Cams

-For output rate higher than 86 000 b/h EasyFEED is mandatory.

-A diagnostic visit has to be scheduled followed
by a refurbishing. This upgrade will be performed only if the machine has been refurbished  back to its original conditions

Benefits

-Increase your production capacity through a limited investment

-Improve your machine productivity by reaching up to 2,700 bphpm (maximum mechanical rate) depending on following:

    -Equipment type (XS/M/L)

   - Bottle size

    -product (water / CSD)

Key message
Increase your productivity up to 12% on your equipment
Machine application

MATRIX blowers XS / M / L except HR and PH

205 - Commanded driven grippers on transfer arms View O&U sheet
Description

Device allowing mechanically the control of preform gripper opening. Possible as well on bottle transfer.

Benefits

Less stress on neck finish and better stabilisation of preform and bottle during transfer.Could be usefull when using fragile neck finish

Key message
Improves transfer arms performance level
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

2055 - Oven air cooling system View O&U sheet
Description

The oven air cooling system components:

-an air/water thermic exchanger (radiator)  in front of the oven ventilation

-a 3 way valve allowing the water flow regulation through bypass (controlled by a temperature probe)

-the temperature is adjusted from the HMI

Benefits

-Increase process flexibility (widen process window)

-Avoid oven overheating

-Secure bottle neck quality

Key message
Increase your equipment efficiency and secure product quality
Machine application

MATRIX blowers

2057 - LINMOT for Matrix SBO View O&U sheet
Description

-Linear motor replacing the cambox

-No oil lubrication

-Simpler than the current solution

-Disconnected from the machine drive chain

-No more need to move the oven to replace the component

Benefits

-Reduce maintenance costs

-Increase equipment hygeen level

-Secure operator safety in case of intervention

-No more torque variation due to unloading

-More accurate preform transfer

-A single reference for the whole range of blower  (Spare parts)

Key message
Reduce maintenance costs and secure product quality
Machine application

Blower Matrix PH

2059 - Matrix HMI SW_v2.13 View O&U sheet
Description

According with SW version, the material can vary. As standard supply:

-MEMORY CARD B&R

-SAFE MEMORY 8MB B&R

-HARD DRIVE 128GB B&R

Benefits

Improve SW accessibility & flexibility on the following

-Reports

-Recipes

-Energy monitoring

-Decontamination phase

New features (*)

-Blowing process (Intelliboss)

-Preform feeder controls

-Format changeover

 

(*) Depending on the availability of these options on the equipment.

Key message
Take advantage of the latest software functionalities on your equipment
Machine application

Matrix blower (except S/N 110001, 110002, 120001)

206 - Oriented grippers on transfer arms View O&U sheet
Description

Modification on the machine to adapt swivelling head transfer arms equipment.

Benefits

Allows orientation of bottle position on the exit guides.

Key message
Allows bottle orientation
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

2061 - Encoder relocation View O&U sheet
Description

-The encoder is relocated from the central area of the blowing wheel, to the motoreductor driving shaft.

-Solution content:

a.New encoder with specific gear train and bracket

b.New electrical link on electrical rotary union

Benefits

-Cancel possible misreading of the encoder which could leads to PLC synchronization errors.

-Increase the efficiency by avoiding production stoppages

Key message
Secure equipment efficiency by cancelling encoder vibration risk
Machine application

MATRIX blowers