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1054 - Dual Speed drum motors evolution View O&U sheet
Description

Replace the original drum motors by the improved range of drum motors provided by the original supplier (same brand)

Important, take in consideration that this upgrade requires automation modification. HMI and PLC software must match the new hardware configuration.

 

Example of possible kit (may vary, according with equipment configuration):

    a. Drum motor

    b. Connector + wires + power socket

    c. Eprom

    d. New parameters for the speed variator

Benefits

Secure your production in case of failure

  • Solve Spare Parts unavailability on original range.
  • Improved reliability
  • Single speed = simpler design
Key message
Replace dual speed drum motors with latest range of single speed drum motors
Machine application

Universal

107 - QC Spindles View O&U sheet
Description

Replacement of existing spindles (non Quick/Change) by new generation (Quick/Change type).

Benefits

Contribute to reduce change over time thanks to Quick/Change equipment (in case of various preform necks).

Key message
Reduce change over time
Machine application

Blowers S1 -- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16

1109 - Air leaks detection on Universal View O&U sheet
Description

-One carrying case incorporating the connection, fittings, hoses, and instructions for use in several languages

-A double-gauge leakage measuring unit 10/100 liters, including a measurement of the corresponding pressure

-Includes a rechargeable battery that facilitates the measurement process

Benefits

-Allow to define the energy losses on the blower 7b circuit

-Easy to use without any intrusive intervention

Key message
Secure your 7b air consumption
Machine application

Blowers Universal

113 - Reinforced oven ventilation View O&U sheet
Description

Replacement of old generation oven ventilation box by new generation (ventilation through reflectors) including electronic driven ventilator (adjustable speed).

Benefits

- Improve the penetration of the infra red.

- Give better results in term of heating power particularly in case of high speed, light preforms or special process.

- Recommended to secure rPET bottle production for:

       a. neck protection

       b. process robustness

       c.  ensure optimal material distribution

Key message
Improve preform skin cooling
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

114 - CB2 type cooling shields View O&U sheet
Description

Replacement of old type cooling shields by new profile type (CB2).

Benefits

- Reduce neck bursting.

- Contribute to give better neck protection, particularly for conversion into light neck preform.

- Recommended to secure rPET bottle production for:

       a. neck protection

       b. process robustness

       c.  ensure optimal material distribution

Key message
Improve heating while protecting the neck finish
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

115 - Quartz bars View O&U sheet
Description

Mounting of quartz bars between IR lamp and the preform in order to concentrate a part of IR in a point on the preform.

Benefits

- Contribute to treat heating problems, especially under neck, by creating of one hot point on the preform. Currently used in the first zone.

- Recommended to secure rPET bottle production for:

       a. neck protection

       b. process robustness

       c.  ensure optimal material distribution

Key message
Improve bottle process flexibility
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

117 - Reinforced neck ventilation at oven end View O&U sheet
Description

Adaptation of ventilation system on necks at oven end, including additional ventilators.

Benefits

- Give better results in term of neck protection particularly in oven turn at the end.

- Recommended to secure rPET bottle production for:

       a. neck protection

       b. process robustness

  

Key message
Cool down the preforms necks
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

118 - Angle ovens View O&U sheet
Description

Adaptation of a 2 IR lamps module (zone 1&2) at oven end.

Benefits

Contribute to improve heating power under neck ring in order to easiate streching under neck.

Key message
Improve heating on zone 1&2
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

119 - 15 mm pitch oven racks for IR lamps View O&U sheet
Description

Modifications in order to reduce lamp pitch from 19mm to 15 mm.

Benefits

- Allow to adjust heating profile to preform dimensions.

- Allow to concentrate the heating power on smaller area in case of blowing short and light preforms (8 heating zones).

- Increase heating power by 25% when long and heavy preforms are blown (in this case, two extra zones are added: z9 & z10)

Key message
Improve heating
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

120 - Additional heating zones 9 & 10 View O&U sheet
Description

Adaptation of 2 additional heating zone ( 9 & 10) if not existing originally.

Benefits

Contribute to increase heating power, in case of long preform, by increasing amount of lamps inside the oven.

Key message
Extra heating power
Machine application

Blowers S1- SBO 4/4 - SBO 6/6 - SBO 10/10 - SBO 16 - SBO 24/26

122 - Black bars View O&U sheet
Description

Mounting of black tubes, water refrigerated, between the reflector and the preform in order to create one cold point.

Benefits

-Create artificially a cold zone on the preform with absorption of IR.

-Increase the neck protection on the preform and the spindle protection if it is used on the first zone.

Key message
Cold spot for specific process
Machine application

Blowers Series1

2001 - Intelliblower View O&U sheet
Description

-Pack elements:

        Stepping motors to drive preblow flowrate limiters

        Power and regulation cables.

        Input/output modules

        PLC program.

Benefits

-Intelliblower option ensures optimum accuracy of the blowing process for each bottle by:

       The automatic regulation of the overall preblow pressure

       The automatic regulation of the start of preblowing phase per station

       The automatic regulation of the preblow flowrate per station

-Reduce the variation of the bottle weight per zone

Key message
Secure bottle quality and weight
Machine application

MATRIX blowers

2004 - Bearing spindle chain View O&U sheet
Description

-V bearing and Hepco guide = better alignment

-H made of aluminium

-Links in stainless steel

-Spring diameter: 1.8mm

-Shaft diameter: 14mm

-Pinion: case hardened with a nitrogen treatment

Benefits

-Extend the life span from 12,000 hours to 24,000 hours

-Increase the machine availability for less maintenance

-Decrease the maintenance cost: Simple kit

Key message
Reduce maintenance expenses on the spindle chain
Machine application

MATRIX blowers

2005 - UPM greasing kit for Matrix View O&U sheet
Description

-New UPM and console shaft

-Bored shaft with lubrication channel

-Possibility to renew the grease periodically

Benefits

-Better longevity of the mold holder unit and console assembly through periodic lubrication

-Upgrade kit compatible with existing sub assembly

Key message
Increase equipment longevity and reduce maintenance costs
Machine application

MATRIX blowers

2007 - UV Rail on preform infeed View O&U sheet
Description

•Replacement of the standard rail by a rail UV

•This option can have an impact on machine footprint.

•The final design of the solution is linked to the customer layout validation

Benefits

Operating principle

•Decontamination of the preforms external side and of the necks by UV (6-12 lamps with UV filter glass). The preforms are exposed to shortwave radiation when they pass through the infeed rail.

 

Main benefits

•Decontamination of the preform necks.

•Germicidal action on bacteria.

Key message
Increase hygiene level on final product
Machine application

Matrix blowers

2008 - Rocking hopper cover without overpressure View O&U sheet
Description

-This option is to cover the upper part of the hopper to prevent the deposition of dust inside

-It consists of a cover and a gear motor

-In manual mode, during the loading of the preforms, the operator controls the opening / closing of the hood by means of a control unit.

Benefits

-Better hygiene production by limiting the preforms pollution in the hopper

-Avoid that a preform (collected from the ground, for example) or anything else, from outside the feeding area of the preforms is inadvertently or intentionally thrown into the hopper during the production phase

Key message
Increase product quality by limiting the preforms pollution in the hopper
Machine application

MATRIX blowers

2009 - Reinforced air filtration on high pressure circuit View O&U sheet
Description

-The option consists of a set of high efficiency filters that prevent the passage of odors and dust in the air blowing

        A charcoal filter "AK" eliminates odors and possible hydrocarbon vapors.

        A filter "SRF" bacteriological eliminates microorganisms.

Benefits

-Ensure that the quality of the air used for blowing meets the standards required for foodstuff applications

Key message
Secure blowing air quality
Machine application

MATRIX blowers

2011 - Preform de-dusting module View O&U sheet
Description

The module eliminates by filtered air flow the solid particles which may accumulate inside the preforms

Benefits

-Particles and dust are removed from the preform

-PET dust removed up to 100% (mini 97%)

Key message
Secure preform and final product hygiene
Machine application

MATRIX blowers

2013 - High pressure air flowmeter View O&U sheet
Description

The system have the following elements

-high-pressure flow meter for measuring instantaneous consumption above 1000 m3/ h

-dedicated screen implementation on PCC

Benefits

You can control in real-time high-pressure air consumption for the equipment.

Key message
Keep control on your high pression air consumption
Machine application

MATRIX blowers

2014 - High / low pressure reduction circuit View O&U sheet
Description

The module includes all necessary material to produce low pressure using high pressure air

Benefits

Allows blowers to produce low pressure without additional infeed

Key message
Simplify blower air circuit
Machine application

MATRIX blower