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-Scalable & modular with a broad set of optional modules

-On-premises or cloud-based. Complies with Industry, Pack-ML and Weihenstephan standards.

-Automated data collection

-User-friendly interface self-customisable

-Root cause analysis, Machine stops vs line impact

-Available accumulation (with EIT ® AQ-Clock Module)

-Critical machine status

-Process and reject counts , Production against target

-Scalable & modular with a broad set of optional modules

-New User-friendly interface self-customisable

-Root cause analysis, Machine stops vs line impact

-Available accumulation (with EIT ® AQ-Clock Module)

-Critical machine status

-Process and reject counts , Production against target

-Evolutive & scalable Secured Cloud Platform collect data from the plc

   -Set Performance / Target  and enable Multi-plant comparison

   -OEE, Availability, MTTR, MTBF, Efficiency

   -Downtime details, Root cause analysis, Critical issues

   -Line flow

   -Recipe & SKU

   -Counters & Alerts

-User friendly UX interface

-Automatic & customized reporting

-Equipment, line,  plant KPI computing

-A dedicated Maintenance Project Manager is appoint to support you to take the right predictive actions on components connected

-The Evo-ON CARE apps provides the highlights of the critical component status and keep track of the actions taken

-The Evo-ON CARE send an automatic alert to Sidel P & Customer maintenance team

-Together, the Sidel PM & the Customer team check, validate and schedule the action to be taken

-New fonctionalities will be added over time

-1 remote Kit needed per plant (2 recommended for security)

-User Multi-factor authentication

-Secured Usage / segregation of User limited to experts for troubleshooting

-Remote kit Maintenance included during 2 years

Two kits are available:

-Ready-to-connect remote kit

  Router either included in the equipment’s electrical panel or installed at your site

-Lan to Lan kit

  Connection between Sidel infrastructure and your     infrastructure

-User friendly interface

-Augmented reality guidance

-Drawing on picture, Pointer

-The Operator or FSE wears smart glasses or uses their smartphone. Thanks to the glasses the remote expert sees what they see. Drawings & documents can be shared too

-Hardware: RealWear smartglasses

-Software: XMReality

-SIDEL Device is specifically designed to

a.collect data from the plc

b.send Securely this data to the Sidel Cloud

-Stores data in case of WAN connectivity loss

-Compress and encrypt data

-Monitors software and security updates

-Sidel One Gateway module is mandatory

This solution is an upgrade kit designed to modernize bottling line equipment by replacing obsolete Gebo regulation cards. The retrofit package includes:

• Standardized hardware components
• Updated electrical diagrams
• PLC software upgrade
• Functional testing on a selected SKU

The latest Frequency Converter decentral drive generation has been designed with simplicity and robustness and offers significant advantages for multi-motor installations by mounting the drives close to the motors.

The frequency converter is designed to provide high shaft performance on electrical motors permitting a better “Inverter” management and preventive replacement of obsolete product.

It comes in a standard version (FC 301) and an advanced high dynamic version (FC 302) with additional functionalities. It helps save energy, increase flexibility, reduce costs related to spare parts and servicing, and optimize process control on any industrial machine or production line.

A gear motor is a specific type of electrical motor that is designed to produce high torque while maintaining a low horsepower, or low speed, motor output.

Gear motors are primarily used to reduce speed in a series of gears, which in turn creates more torque. Gear motor is a combination of asynchronous motor and reducer in a single solution. The engines we propose are updated to the efficiencies required by the various regulations of the countries.

Installation of a new “PLC” unit.

The system is designed for preventive replacement of obsolete product, better “PLC” management and easier future maintenance.

It is particularly suitable for activities with large amounts of data in the process industry.

Our latest product gamma upgrade the devices till the S7 standard, enabling the potential of manage and implement the new technologies, such as HMI’s or new I/O points.

In previous solutions, the interlayer storage unit was fixed to the floor.
Pads were manually loaded/unloaded by the operator during a machine stop.
The new configuration reduces machine stops, performing the interlayer storage system with 1 or 2 units
whatever the pads size type.
It is possible to use two units:
First unit is used to feed the machine; second unit is ready outside to be easily preloaded with a new stack reducing machine stops.
The module has adjustable guides for positioning each type of interlayer pads.

Before guides were assembled in packs.

The format change over was not quick.

The guides pack was heavy and could not be removed by only one operator. The system let to process only one format and in case of more bottle formats, a different guides pack is needed.

The new configuration avoids lifting the heavy load of the guides pack.

It decreases changeover time and needs only one operator presence.

Reduces the total of parts to be provided for the bottle format change.

The guides pack do not need to be removed during the changeover but just repositioned.

In the old configuration, customer has to check lubrication points at specific time and grease it manually.

New PERMA System ™ :

Greasing points by electrochemical or electromechanical activator. Automatic greasing frequency

New LINCOLN Pump ™  :

Automatic greasing with pressure pump.

Greasing frequency and quantity set on the HMI.

The supply includes :

Installation of all dosing pumps and piping connection necessary for the greasing points on the specific machine.

Software update (Lincoln pump only).   

The two systems are designed to:

• grease “all” points in automatic mode.
• edit lubrication frequency and dosing set up from HMI (Lincoln pump ONLY).
• activate at any moment a machine lubrication cycle (Lincoln pump ONLY).

-The old device has a pneumatic TPE membrane air activated by a compression on the bottleneck which requires frequent replacements

-With the new device there is no membrane installed but « Fingers » with a pneumatic/mechanical functioning.

-The grip is on the bottleneck.

-It is more resistant to impact with bottle.

-Wide range grip diameter (ID= 35-42-48; OD= 52,5 - 58-65-72 mm).

The old interlayer dispenser rotates through a rod mechanism. There is no additional protection against the potential fall of the dispenser head, in case of breakage of the head-lifting belt.

In the new configuration, the column is coupled directly on the motorization with reduced backlash (precise rotation and positioning).

The arm is strengthened and it moves thanks to re-circulating ball guides, fixed into the aluminium column, thus highly reducing the rolling friction.

The arm movement occurs through a toothed belt equipped with a pneumatic safety system, that blocks mechanically the arm when the guarding is open or in emergency stop.  All dispenser arm movements are fully controlled by encoder and inverter. The max speed is 4.5 layer/1’

Actual roller formation table is made of fixed/friction rollers with 32mm pitch and OD =27mm, operated by string-belts.

This does not grant good stability in movement for small packs.

New row preparation rollers are motorized through a flat-belt (positive transmission - controlled by a frequency converter).
Rollers have 30mm pitch (smaller gaps) and OD = 25 mm, with bearings inside.

The system improves handling of small packs (3x2 0.33lt and 0.5lt) and reduces packs sliding or unproper positioning on rollers.

In the old configuration, the layer-guides quadrature is pneumatically activated requiring manual adjustment by the operator for each format change over.

In the new configuration, there are motorized guides on all three sides of the lifter and the encoder for positioning.

No manual/mechanical adjustments are necessary to change the format/layer thanks to the automatic function.

Less maintenance needed due to the belt transmission instead of the mechanical one.

The system, allows to accurately detect the height of the pallet to be processed in the machine. This avoids the problems associated with the frequent differences between one pallet and another one, avoids accidental impacts of the machine head during deposit phase and ensure further control on the raw materials.