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-Soft stop system reducing noise normally made during the blocking phase.

-Suitable for high production rates, system mounted at the filler infeed. Pneumatic piston drive.

-New starwheel supports designed to reduce format changeover times and simplify cleaning and hygiene.

-New configuration enables the removal of only starwheel's plastic component, facilitating the operation.

-Made in stainless steel and designed for easier cleaning and maintenance. 

-New stainless steel heads with no lubrication. Capping zone completely open, facilitating cleaning the die and the head. Heads can be washed with water or specific cleaning solutions sprayed onto the heads and body.

-Pre-centering device in the upper part reduces defects from badly positioned caps.

-Chute designed to guide the cap to the correct position inside the die.

Made entirely from stainless steel with open configuration design for easy cleaning.

New design reduces contact between caps and moving parts, reducing jams.

Channel has an optical fiber for detecting caps, and a pneumatic cap blockage piston.

-Fewer machine stoppages through cap jams, increasing filler efficiency.

-Second feed initiates on stoppage in the primary channel, automatically reactivated once the blockage has been eliminated.

-System consists of:

* Second hopper

* Second channel

* Double cap chute

* Cap divider

* Software

-The column, which is made completely of stainless steel, is fixed to the base of the filling machine and is connected to the body of the capping machine by means of a plate and a pneumatic piston tightened in a sliding ring

-The anti-vibration column reduces the vibrations of the capping machine, thereby improving the quality of the capping process

-Stainless-steel and Cestidur bottle chutes for transferring glass bottles with minimum bottle/chute friction.

-Improved flow over old tungsten carbide chutes.

-Easy to replace with average lifespan around one year using standard beer bottles.

-For machines processing different diameter and abrasive bottles.

-Improves flow over tungsten carbide chutes. Widia chutes do not require any maintenance.

-Anticipated lifetime: 11,000 HOURS with 66cl UNI bottles

-New stainless-steel opening control provides good closing and resistance against disinfectants.

-Simpler sanitization, longer maintenance interval.

-Anticipated lifespan: 5500 Hours

-New pressurization valves replace existing, internal spring type.

-Designed to run with or without tank pressure, and to perform hot production processes.

-Rounded pushing device profile improves functionality in closing the CO2 channel and reduces stem seal wear.

-New pressurization valves replace existing, internal spring type.

-Designed to run with or without tank pressure, and to perform hot production processes.

-Rounded pushing device profile improves functionality in closing the CO2 channel and reduces stem seal wear.

-New pressurization valves replace existing flat O-ring sealed type.

-More easily sanitized with internal component made entirely from polyurethane 95 shore.

-Internal polyurethane component optimizes seal on the stem, extending the maintenance interval.

-Internal component with 7mm air return for fillers processing bottles of 1 liter or more. 5% over speeds obtained with HF valves. -Internal configuration with increased air return and elimination of valve siphoning.

Parts affected:

- Internal component 

- Pressurization valve 

- Valve support

-Valve Pneumatic extractor during format changeovers.

-Part removed using pneumatic clamp that raises the bell and extracts the valve without force.

-Valve disassembly time: 100 valves 5min

-Installing system involves an additional electrical circuit with an integrated inverter. Also needs replacement of the two machine reducers with a new version with play reduced by ¼.

-Eliminates the two old hydraulic or direct current motorization units, inverter is linked to the machine's PLC.

-Installation time: 10 man/days

-New 12 track collector and S7 PLC

-All system components in stainless steel.

-The central collector is a more easily sanitized solution with polyurethane seals for a longer lasting span life

-Pressure control of ± 0.1 bar and to 3 mm for the level

The system is managed by the PLC, lubrication at pre-programmable intervals. Lubrication can be performed manually if the PLC is inoperable.

-The rinser/filler, tank/filler, control ring/capper or standalone capper automatically adjust to the correct height.

-Controlled by linear sensors that are pre-programmed to the selected parameters.

-Control ring and filler tank are lifted using stainless-steel reducers and cardans.

-Each format has a set of unique parameters entered on the S7 PLC.

-System provides consistent foaming for different bottles and process speeds.

-PLC controls foam system's pressure via water supply pump.

-Heater ensures that water quality is sterile and does not modify the beer or sparkling drink.

-Water hardness must be < 1°F (4 mg/L) as it reaches the system.

-Foam pressure will vary according to the product: Beer: 15-21 bar Sparkling drinks: 1.6-2 bar

-System controlled by the PLC and sensors that check the correct position of the bottle on the filler carousel. Also possible to stop the entry in the machine of two bottles before, and three bottles after the affected valve where the bottle has been broken.

- So that the filler head can be cleaned internally; the bottles on either side are under-filled for the three subsequent rotations. They will then be discarded upon exiting the machine.