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In case of a miss-oriented crown, this device ejects upside-down crown and send them to a collection box.

Integrated in the cap chute at crown feeder discharge, this system operates without any compressed air

Removing the transition chute, this system allows a bottle format changeover without any intervention.

Crowner movement are automatically followed

Allow feeding of the cap / crown feeder with a high capacity octabin. Operator is no more feeding the system by hand with small carton boxes.

The Trickle Feeder is the buffer of a bulk feeding system. Its function is to add to the material holding capacity of a line and elevate caps at an ideal transit height to a sorting solution. Its implantation can be improved with the installation of a Dumper or a Tilter to further reduce material replenishment frequency.

Maintenance

• The system is composed of a low amount of moving parts, wash-down safe and easy to clean out.

Productivity

• The large hopper capacity reduces material reloading frequency.

Safety & Ergonomic

• The Trickle Feeder can easily connect directly to a cap feeder or with bulk conveyor to allow remote location of equipment for operation ergonomics.

Flexibility & Reliability

• The modular design allows for different hopper sizes and it can reach high discharge elevations.

Can be implemented on a variety of Sidel and competitors’  cap feeding and cap sorting equipment.

Self-adjustable cover design allows different pallet bin sizes. Cap bins or plastic totes are pneumatically moved up-side down from the loading area toward the bird feed chute. Loading can be performed by lift truck and/or manual pallet jack (jigger). Implantation can be improved with Trickle Feeder and/or Bulk Cap Conveyors, to provide buffer capacity and remote cap feeding.

• Pallet Capacity: L725mm x W570mm x H715mm, (L28.5’’ x W22.5’’ x H34’’ to H28.25’’)
• System Foot Print: 725mm x 570mm, (L28.5’’ x W22.5’’)
• System Weight: ~1180kg, (~2600lbs)
• Consumption: 34m3/h @0.55MPA, (20 SCFM @80PSI)
• Controller (PLC): supplied if stand-alone (without cap feeder), Allen-Bradley components,
• Standards: UL listed components, FDA compliant, (As per North American standards)

The Corner Dumper can be further customized to client’s needs.

A Hopper Ionizer Bar is used in cases where upside down caps tend to stick to the belt through the speed bump and are not sorted correctly due to static electricity. Dry air/environment can cause static to form. The Hopper Ionizer Bar neutralizes the static electricity from the hopper by spreading ionized air on the caps to prevent this bonding effect to the belt.

• Available for Belt Widths: 305mm to 762mm (12in to 30in),
• Control: 120V and 24V,
• Standards: CE & IP66 rated for protection against particulate and splash, UL listed bars are also available

The Hopper Ionizer Bar retrofit can be further customized to client’s needs.

Stainless Steel Air Conveyor Guides reduce cleaning frequency due to plastic deposit and plastic filament formation along the Flat Top Air Conveyor (FTAC). The Stainless Steel Guides retrofit help specifically with small lightweight closures and closures that tend to leave residue on guides. The reduced coefficient of friction and less abrasive surface do not promote cap degradation and plastic residue buildup.

• Guide material: Stainless Steel 304, (FDA)

The Water Rinser unit rinses closures with customer process, pre-filtered water, to eliminate dust particles. A drain collects the waste water dust particles

• Single Lane Water Rinser Cassing Dimension: L340  x W215mm x H255 (L13.5’’ x W8.5’’ x H10’’),
• Dual Lane Water Rinser Cassing Dimension: L340  x W300mm x H255 (L13.5’’ x W12’’ x H10’’),

• Single/Dual Unit’s Weight: ~ 5 kg/8kg (11lbs/18lbs),
• Electric power: N/A
• Compressed air supply: N/A,
• Can interface with cap feeder or be controlled manually.

The Water Rinser can be further customized to client’s needs.

Stand-alone compact autonomous module (fitted with its own plc and HMI) for an easy integration on your existing line.

Elevation up to 6,2 meters with left or right discharge.

Full access of main parts at floor level

Fitted with all sensors needed to detect ring less closures, upside-down closures, damaged closures

Possibility to enhance system detection capabilities with vision system to recognize colors, foreign bodies, sealing ring integrity, tamper band integrity, brand.

Pressco vision system available as an option.

Pre-setting of all recipes in our workshop for a fast and autonomous ramp up.

Ready to treat thereted caps.

-Power consumption < 1,5 kW

-Noise emission <80 dB

-HMI 12”

-Height < 2,1mt / remain up for transportation

-Elevation up to 6,2 mt

-Vision Camera integrated

    -L1: upside down & roundness & colour (option)

    -L2: +sealing ring integrity

-More than 150 OptiFeed ordered, 4 on the crown declination

-The current CPU equipped on your current Compact blower (Siemens D435-1 or D445-1) is not anymore available from the manufacturer.

-The new solution need a software adaption and a wiring modification to be put in place.

-Replacement of oven ventilation and preform elevator drive

-The drives used for oven ventilation and preform elevator  on your current Compact blower  (Siemens Micromaster or Danfoss VLT2800)  is not anymore available from the manufacturer..

-The replacement solution include

 -a software modification

 -a wiring modification

 -new drives

Replacement of oven motor

-The oven motor used on Compact blower is not available anymore from the manufacturer.

-Replacement solution include

New motor

New encoder

New mechanical support

New software update

- The transfer motor used on Compact blower is not available anymore from the manufacturer..

- Replacement solution include

   New motor

   New mechanical interface  (pulley, motor support)

   New software update

* This new motor works only with last generation of CPU. The retrofit CB001 Simotion CPU  replacement may  be mandatory as well to install this new motor

Replacement solution include:

•Doors safety relay  and software

•Emergency stop relay

Door Sensors  or e-stop push button are still availables

• Offers a simple and efficient solution for quality control
• Systematic monitoring of each row of products
• Guarantees the number of products before loading
• Maintains clear visibility for the operator
• Optimizes the running of the machine

• Installation of axis management latest generation system (CN, numerical inverters and servo-driving).
• Latest generation material and available spare parts
• Performance optimization
• Increase in viability and productivity
• Autonomy of maintenance staff
• Increased memory capacity enabling additional formats

• Replacement of the angle magazine by an extended band magazine - RAL 9006 standard colour.
• Autonomy increased from 5 minutes to 20 minutes at the pace of 25 c/minute,
• Loading facility
• Optimisation of operator’s time
• Reliability of the blank supply running

• Replacement of complete electrical cabinet.
• Latest generation material available as spare parts.
• Optimizing performance.
• Increase in reliability and productivity.
• Autonomy of the maintenance staff.
• Memory capacity increased enabling additional formats.
• New functionalities possible as an option (adjustment refining).
• Diagnostic made easier for maintenance.

Austausch, Installation von Einheiten der neuesten Generation mit denselben Funktionen wie das vorherige System