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-Replace plastic flexible jaws by metalic gripper with spring

-Redisigned bushing and rod cam

-Reinforced gripper fork

-Eliminazione degli O-ring sulla parte centrale (fissa)/modifica di altre scanalature

-Flusso di aria/N2 per il risciacquo del serbatoio attraverso il tubo (fisso)

-Flusso di ritorno di aria/N2 attraverso le sfere di nebulizzazione per evitare restringimenti dinamici sul percorso del gas

-Miglioramento della compressione delle guarnizioni O-ring in Viton per alte temperature

-Un nuovo dispositivo di distribuzione dell'azoto sostituisce il tunnel e il carter della tappatrice.

-Il dispositivo nebulizza l'azoto all'interno del collo della bottiglia, delle testine di tappatura e dei tappi.

-Facilità di accesso per la manutenzione

-Nuove guide per i colli: sciacquatrice, tappatrice e uscita della riempitrice

-Nuove pinze di presa: ruote di trasferimento e giostra della riempitrice

-Nuove rotaie dello sterilizzatore

-New valves for hygienic applications in the        pharmaceutical and food processing industries

-No need of steam barriers

-Simplified process piping by modifying the product pipes and the infeed N2 pipe (because of the overall dimensions changes). Welder on site is necessary.

-This upgrade allows the conversion from the current Capwet or Capdis single-lane into the new Capdis multi-lane for Aseptic fillers.

-The new system consists of three lanes, therefore it will be able to manage more types of caps.

-This upgrade allows the conversion from the standard FMa into the FDA machine for the Combi Predis configuration.

-The main modifications in the new solution with respect to the current one are:

•Enhanced top down air flow (carousel and capper area);

•Dual sterile filtration / pre-sterilisation cycle and SKID process update;

•Gloves integrity control;

•New upper walkway;

•Bellows on Pick & Place;

•Software/Hardware FDA update;

•Blower FDA update.

• Round bar replaced by a square one, granting smoothness of the guide and more straight motion (not swinging)
• Disengagement of the finger operation from the rail;
• no risk that the finger touches the rail thanks to a cursor sliding on a square bar
• The finger guide becomes an independent mechanism (movement of the cursor-finger system independent from the cable pull)

The tangential infeed, no longer descending and at the same height as the starwheels, allows the bottles to enter without crashing or being jammed/damaged

Following manual sampling points are converted in

SEMI-Automatic

• Hydraulic gasket
• H2O2

FULLY Automatic

• CIP/SIP
• COP

Each sampling point can independently be upgraded (kits are on independent lines).

Design review of plunger and magnet group, aimed to remove the magnetic spheres (“balls”) from the first and the bushing from the second

• In case of high foam production during CIP, false readings of flowmeters and other sensors occurs.
• The goal is to limit foam formation by using an anti-foaming agent as a chemical additive that reduces and slows foam development in industrial process liquids. Upgrade recommended in case of milk production machines (especially skim milk).
• The kit to install the upgrade includes : diaphragm pump (dosing pump), level probe (and discharge vessel), flow control assembly, process valves, electro distributors for air to drive the new process valves, raw material to modify the pipes on site, electrical material.

-Replacement of loading unit with a simpler new model and with less wear parts

-The system also includes a pneumatic safety system on both main shafts

-The position is restored by the action of dedicated gearmotors

-The conveyor belts feeding the bottles to the inserter fingers are operated by a special gearmotor with inverter.

-Load shafts drive by means of toothed belt