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-Replacement of loading unit with a simpler new model and with less wear parts

-The system also includes a pneumatic safety system on both main shafts

-The position is restored by the action of dedicated gearmotors

-The conveyor belts feeding the bottles to the inserter fingers are operated by a special gearmotor with inverter.

-Load shafts drive by means of toothed belt

• Installation of a stainless steel tank near the bottlewasher’s rinse zone in order to recover around 40-50% of the water leaving the rinse zone in order to use it for crates washing.
• An automatic pneumatic valve is installed to recover the water
• Automatic water level control for control the pump functioning
• Gate filter to clean the water

The upgrade consists in adding an automatic tensioner system in the return zone under the machine

- External plate exchanger installed in the 3rd rinser spraying pump circuit

- Control water temperature in the 3rd spray zone thanks to a modulating valve

- The software enables us to manage the opening (in %) of the modulating valve

- Lower bottle temperature requires low water consumption

- Installation of a new system to use the heat of the condensate

- Can be used to heat the first detergent bath thanks to a heat exchanger installed in the bath

- One pump creates the circuit

-External installation of a new self cleaning filter unit, piping and automatic valves for BW connection

-Designed for automatic filtration during production and line shut down

-Separate electrical cabinet with HMI for independent system

- This system allows us to fill up the machine’s tanks automatically and to drain them at the end of production

- Pneumatic valves are installed to perform fill and drain operations

- The process can be controlled through the control panel

- The main chain transporting labels is in two pieces, whereas the previous version was in one piece

- A dedicated motor is added to rotate the brush

- Installation of an automatic proportional valve in order to optimize the water consumption per bottle

- Installation of a pressure switch in order to check incoming water flow/pressure and compare it to the bottlewasher’s speed

- Automatic filling and draining: 

1. this system allows us to fill up the machine’s tanks automatically and to drain them at the end of production

2. pneumatic valves are installed to perform fill and drain operations

3. the process can be controlled through the control panel

- Sanitation

1. Additional pneumatic valves are installed to perform the operation

2. An additive pump is installed to insert the additives in the circuit

3. The entire process can be controlled through the control panel

- The sanitation procedure is usually done before the production start-up and enables sanitation of the rinse zone against bacteria and dirt

- Additional pneumatic valves are installed to perform the operation- An additive pump is installed to insert the additives in the circuit- The entire process can be controlled through the control panel- The sanitation procedure is usually done before the production start-up and enables sanitation of the rinse zone against bacteria and dirt

- Automatic self-cleaning system

- Cleaning frequency can be set on the control panel

- The self-cleaning filter is composed of the following:

a. Motorization drive

b. Main chain made of stainless steel or plastic

c. Internal spraying pipes to clean the chain

Replacement of main chain drive wheels owing to wear.

- No need to disassemble the reduction gear

- No need to disassemble the shaft

- No need of specific tools

- High-speed loading system: - Installation of two gear motors - One moves the pusher shaft - The second moves the finger shaft - Each gear motor is equipped with an encoder and an inverter - Different working phases are managed from the control panel - No need for manual operations- High-speed bottle unloading system - Installation of a gear motor - The motor is equipped with an encoder and an inverter - Working phase settings are managed from the control panel- Control panel update is necessary

High-speed loading system:

- Installation of two gear motors: One moves the pusher shaft and the second moves the finger shaft

- Each gear motor is equipped with an encoder and an inverter

- Infeed shaft settings are managed from the control panel

- No need for manual operations

New special carrier beams are made of stainless steel “Aisi 430”

- A unique structure made of stainless steel

- The new structure is not welded on the machine

- Inside the structure, there is a wedge filter in three pieces

- One piece for each rinsing zone

- The system cleans the rinsing zone water

- All the dirt is discharged outside using a specific channel

- The wedge wire filter is made of stainless steel

The “Hydrocyclone” filtration is designed for :

•Remove sand before the spray group, to avoid their clogging.

•Self-cleaning function

•Filter cleaning time programmable from HMI

•Installation of new detergent filter unit, piping and automatic valves.

•Detergent filter designed for automatic filtration of the caustic soda solution in the detergent baths during production.

•Automatic operation set through HMI

-Installation of sensors to measure the chain wear

Installation of new sprayers with calibrated holes complete with collector tube and control star in the last rinsing area with drinking water