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-Functioning in automatic mode

-Adjustable operation time based on water quality

Maintenance

•Simplify wheels replacement (following normal wear)

Safety and ergonomics

•Maintenance operations simplified.

Flexibility

•Reduce machine downtimes for maintenance.

•Reduce maintenance crew to perform maintenance activities

Low maintenance Complete electronic control and setting: 1.Safety devices with different sensitivities for different bottle sizes 2.Different loading and unloading synchronization for different formats 3.Higher processing capability for very different bottle sizes

-Low maintenance

-Complete electronic control and setting:

    1.Safety devices with different sensitivities for different bottle sizes

    2.Different loading and unloading synchronization for different formats

    3.Higher processing capability for very different bottle sizes

Easy to clean with acid solutions when there is excess scale Longer life

-No intervention necessary during production

-The dirt is held back by the filter and automatically ejected by the water flow during the filtration process

-Less maintenance of spray nozzles

-Reduced maintenance costs

Maintenance

•Reduction ordinary maintenance times (Spray, filter groups,…)

Safety and ergonomics

•No manual operation during production (operator safety)

•Reduced exposure risk to caustic solution for daily cleaning

Flexibility

•Maintenance  and cleanings Savings (Filters, Sprays, …)

Productivity

•Reduction of dirt/sand suspended in the tanks.

•Improved water quality in the rinse tanks.

•Caustic solution continuous filtration

•Reduced replacement of the caustic solution inside the baths (4 to 6 times)

•Reduced frequency of the use of the external settling tank.

•Reduction of remaining suspended dirt in the caustic bath

-Constant control of chain wear

-Keep the control on intervention schedule for chain replacement

-The fresh water sprayed in the rinse zone is optimized at the minimum possible value to comply with cleaning, rinsing and discharge temperature requirements with water saving up to 40%

i.e. BW Hydra

      Smallest size Format -  250ml – 55,000bph

     Largest size Format -  660ml – 35,000bph

-Nominal water consumption - 8800 l/h    

With the ECO rinsing spray bars - 5300 l/h

Water saving - 3500 l/h

§Reduced washing Temperature: Caustic solution temperature reduction au to 65°C from 80°C

§Energy saving: reducing washing temperature we can reduce up to 30% the energy required for the washing process

§Water saving: Less water needed to cool down the bottles (up to 10% water saving)

§Possibility to use heat pumps to heat up the machine: with reduced washing temeprature, steam can be replaced by hot water at 80°C generated by neans of het pumps

§Reduction of the rejection rate: adding the mechanical effect of the ultrasonic waves to the washing process, we can imporve the washing efficiency reducing the rejection rate ad increasing the line performance.

Upgrading your HMI to Windows 10 is your best bet to stay safe from the ever-evolving threats from viruses. 

• System updates for a longer period
• W10 force automatic updates
• Excellent virus protection
• Cyber Security & industrial control systems.
• Prevents longer downtimes in case of failure

• Improved safety ergonomics
• Synchronization adjustment directly from the jog Panel
• Alarm displaying and reset
• Possibility to make diagnostic directly from the mobile panel
• Touch panel for easy operation

• Improved diagnostic support
• Synchronization adjustment directly from the jog Panel
• Compact frequency converters
• Improved energy management
• Possibility to make diagnostic directly from the mobile panel
• Touch panel for easy operation
   

- Constant Spray efficiency = right PU target always achieved

- No manual operation required to keep cleaned the filters

- Maintenance time reduction: correct cleaning operating time can be set according to water quality

• Electronic safety control
• Prevent machine downtimes due to breakages of mechanical parts by continuously checking torque values on the HMI

• Flexibility due to direct transfer of the bottles between conveyors and main belt
• Improved stability of the bottles during transfer
• Improved design of the transfer combs
• Improved combs robustness and lower maintenance costs 
• Avoid manual activities for removing product at the infeed/outfeed of the pasteurizer (no more "dead plate")

• Improved efficiency of the spraying system, avoiding debris clogging the nozzle
• Containers thermal treatment guaranteed on all the pasteurizer area)
• Reduced maintenance for cleaning
• Easy dismantling when needed

• Improved efficiency of the spraying system, avoiding debris clogging the nozzle
• Containers thermal treatment guaranteed on all the pasteurizer area
• Reduced maintenance for cleaning
• Easy dismantling when needed

-Using cold fluid for saving of fresh water up to 70%.  

     i.e.  Cooling system with Cooling Tower installed in

            pasteurizer 72,000bph – 440ml 

      Line efficiency:  60 %

      Average water (15°C) consumption:  6 m3/h

      Water saving with cooling system: up to 4,2 m3/h

-Control of product temperature at the machine outfeed customised by each recipe for best product quality.

-One external heat exchanger for all spraying zones

-Optimized steam consumption

-Increased heating system performance

-Precise control of the process temperature