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The group is composed by:

-Transmission by belt instead of chain

-Bottle detection by optical fibber

-Safety guide instead the empty bottle door

-Installation of empty bottle ejection outside the FLR chamber

-Fix guides to increase bottle stability

-New PAA manifold design

-New components with longer span life

-Replace plastic flexible jaws by metalic gripper with spring

-Redisigned bushing and rod cam

-Reinforced gripper fork

-Elimination of o-rings on central (fixed) part / modification of other grooves

-Air / N2 for tank flushing passing through (fixed) pipe

-Air / N2 return through spray balles so no dynamic tightness on gas path

-Improvement of gaskets compression o-rings in Viton for high temperature

-A new Nitrogen spreader device replace the tunnel and capper’s carter

-This device blow the nitrogen inside the bottle neck, the capper heads and the caps

-Easy accessibility in case of maintenance.

-New neck guides – rinser, capper and filler outlet

-New grippers – transfer wheels and filler carrousel

-New sterilizer rails

-New valves for hygienic applications in the pharmaceutical and food processing industries

-No need of steam barriers

-Simplified process piping by modifying the product pipes and the infeed N2 pipe (because of the overall dimensions changes). Welder on site is necessary.

-This upgrade allows the conversion from the current Capwet or Capdis single-lane into the new Capdis multi-lane for Aseptic fillers.

-The new system consists of three lanes, therefore it will be able to manage more types of caps.

-This upgrade allows the conversion from the standard FMa into the FDA machine for the Combi Predis configuration.

-The main modifications in the new solution with respect to the current one are:

•Enhanced top down air flow (carousel and capper area);

•Dual sterile filtration / pre-sterilisation cycle and SKID process update;

•Gloves integrity control;

•New upper walkway;

•Bellows on Pick & Place;

•Software/Hardware FDA update;

•Blower FDA update.

• Round bar replaced by a square one, granting smoothness of the guide and more straight motion (not swinging)
• Disengagement of the finger operation from the rail;
• no risk that the finger touches the rail thanks to a cursor sliding on a square bar
• The finger guide becomes an independent mechanism (movement of the cursor-finger system independent from the cable pull)

The tangential infeed, no longer descending and at the same height as the starwheels, allows the bottles to enter without crashing or being jammed/damaged

Following manual sampling points are converted in

SEMI-Automatic

• Hydraulic gasket
• H2O2

FULLY Automatic

• CIP/SIP
• COP

Each sampling point can independently be upgraded (kits are on independent lines).

Design review of plunger and magnet group, aimed to remove the magnetic spheres (“balls”) from the first and the bushing from the second

• In case of high foam production during CIP, false readings of flowmeters and other sensors occurs.
• The goal is to limit foam formation by using an anti-foaming agent as a chemical additive that reduces and slows foam development in industrial process liquids. Upgrade recommended in case of milk production machines (especially skim milk).
• The kit to install the upgrade includes : diaphragm pump (dosing pump), level probe (and discharge vessel), flow control assembly, process valves, electro distributors for air to drive the new process valves, raw material to modify the pipes on site, electrical material.

• A flameproof fan extracts the generated hydrogen from the machine
• A proximity sensor continuously checks the quality of the aspiration flow
• If the aspiration flow level is too low, an alarm immediately stops the machine
• This upgrade is mandatory if the customer uses aluminum labels in its production

- New driving system with cam for alternative sprayers

- A new cam is installed on the reducer

- Alternative sprayer movement is controlled by universal joints

- No need for springs

Hydraulic label press system controlled directly from the bottlewasher control panel; possibility to move the press for cleaning operations

Main belt made of plastic material

Caustic solution recovery System with dedicated pump, internal tank with static filter to clean the solution.

• An unique structure made of carbon steel or stainless steel for the wire filter
• The new structure is not welded onto the bottlewasher
• One wedge wire filter inside the structure for each prewash spraying zone
• This system cleans the water coming from spraying zones
• All the dirt is discharged outside using a specific channel
• The filter is made of stainless steel

• Replacement of labels extraction system (vibrating screen) with a mesh system.
• The new system is independent and operated by a gearmotor.
• The mesh conveyor belt carries the labels from inside the filter outside, depositing these with the help of a brush in a collection channel

• New electronic torque control system
• Automatic alarm, machine’s stop and critical gearbox/zone identification
• Continuous monitoring of  the torque on each reducer by load cells
• Settable maximum torque from the control panel